Operation CHARM: Car repair manuals for everyone.

Engine Lubrication




Engine/Lubrication





No. Description Qty. Notes

1 Oil dipstick 1

2 Guide tube 1 Install with Loctite 638

3 Plug, M 20 x 1.5 1 Torque: 50 Nm (36 ft lb)

4 Seal 1 Replace

5 Bolt, M 6 x 25 18 Note tightening procedures

6 Bolt, M 6 x 50 4 Note tightening procedures

7 Washer 22

8 Oil pan 1 Caution! Do not damage oil intake pipe when removing

9 Gasket 1 Check, replacing if necessary

10 Bolt, M 5 x 12 7 Lock with Loctite 270

11 Washer 7

12 Oil pan insert 1 Open oil pan insert tabs and clean inside

13 Bolt, M 6 x 10 1 Lock with Loctite 270

14 Washer 1

15 Bolt, M 8 x 55 1

16 Nut, M 10 1 Torque: 50Nm (36 ft lb)

17 Washer 1

18 Oil intake pipe 1

19 Seal 1 Always replace

20 Bolt, M 8 x 50 1

21 Oil drain pipe 1

21a 0-ring 1

22 Camshaft drive gear 1 Belt collar faces balance shaft drive gear

23 Thrust washer 1

24 Seal 1 Replace

25 Shaft seal 1 Replace

26 Sleeve 1

27 Bolt, M 6 x 45 3

27a Bolt, M 6 x 50 2

28 Washer 9

29 Bolt, M 6 x 35 4

29a Bolt,M 6 x 4O 1

30 Oil pump assy. 1 If oil pump is disassembled, coat outside diameter on housing insert before installing in pump housing with Loctite 574. Coat sealing surface with Loctite 574

31 Plug, M 18 x 1.5 1 Torque: 35 Nm (25 ft lb)

32 Seal 1 Replace

33 Oil pressure sensor 1 Torque: 35 Nm (25 ft lb)
M 18 x 1.5

34 Seal 1 Replace

35 Plug for pressure 1 Torque: 45 Nm
relief valve,
M 20 x 1.5

36 Seal 1 Replace

37 Spring 1

38 Piston for pressure 1 Check for wear and seizure traces,
relief valve replacing piston if necessary

39 Bolt, M 6 x 12 2

40 Washer 2

41 Cover 1

42 Oil filter 1 Give seal a light coat of oil;
torque: 20 Nm

43 Bolt, M 8 x 25 4

44 Washer 4

45 Housing 1

46 Seal 1 Replace, coat groove in case with Curil T

47 Gasket 1 Replace, coat groove in case with Curil T

48 Seal 1 Replace, coat groove in case with Curil T

49 Oil/water cooler 1 Pre- assemble in housing and mount together with crank case upper section

50 Rubber ring 1 Replace and paste on crankcase upper section with Loctite 638

51 Seal 2 Replace and lubricate lightly

52 Oil filler cap 1

53 Seal 1 Check, replacing if necessary

54 Bolt, M 8 x 20 3

55 Washer A 8.4 3

56 Oil trap 1 Remove intake distributor for this purpose

57 Seal, 20 x 5 2 Replace