Disassembly/Assembly of Front Cover

Disassembly/Assembly

Legend:

- Refer to legend for instructions.

Assembly

Pressing Ball Sleeves:

Ball Sleeve Detail:

1 - Press in the short ball sleeve until flush (with mandrel end A)
2 - Press long ball sleeve in until seated (with mandrel end B)
3 - Shaft sealing ring
- Using special tool 9254, press in the spherical sleeve and bearing bushing in the correct position.





A = approx. 1.5 mm

- Install the idler reverse gear with friction washers and bolt in the correct position (see exploded drawing). When the friction washers and bolt are installed correctly, the face area of the bolt is approx. 1.5 mm below the housing box and there is 0.15-0.35 mm axial play in the reverse idler gear.