Operation CHARM: Car repair manuals for everyone.

Separating Engine From Transmission

Separating Engine from Transmission

Separating

Disconnect cables from starter motor and reversing light switch.






Undo hexagon head bolt. Remove bracket and sealing cap.






Pull out the clutch release shaft with hexagon head bolt M 6 x 40.
Undo the 4 fastening nuts and separate the gearbox from the engine.
Undo the upper fastening nut on the starter motor with Special Tool P119.

Joining

NOTE: Lubricate all sliding surfaces of the clutch mechanism and the splines of the drive shaft with Olista Longtime 3 EP.






Guide the clutch release fork into the release bearing and secure in the installation position provisionally with suitable adhesive tape.
Join the gearbox to the engine.
Guide the clutch release shaft with seals into the release fork.
Remove the tape through the assembly opening.
Install needle bearing, sealing cap and bracket and secure with fastening screw M 6 x 16.

NOTE: Pack the sealing cap with grease.