Procedures
Removing and Refitting the TransmissionRemoval:
1. Remove wire from starter and wire from reverse light switch.
2. Remove M 6 x 16 hexagon head bolt, bracket and mount cover. Pull out release shaft using a M 6 x 40 hexagon head bolt.
3. Undo 4 fastening nuts and separate transmission from engine. Use Special Tool P 119 to undo upper fastening nut on starter.
Refitting:
NOTE: Apply a very thin coat of Olista Longtime 3 EP to input shaft splines (for corrosion protection only).
1. Engage release fork in release bearing and use a length of suitable adhesive tape to locate it provisionally in the installation position.
2. Connect transmission to engine.
3. Engage release shaft with seals into release fork.
4. Remove locating tape from release fork across the assembly hole.
5. Fit needle-roller bearing, mount cover and bracket and tighten with M6 x 16 hexagon head bolt (also refer to Clutch for additional information).