Transmission - Engine Separation

Removal

NOTE: With engine and transmission removed.

1. Remove wire from starter and wire from reverse light switch.

Removing Clutch Release Arm And Cross Shaft (Part 1 Of 2):

Removing Clutch Release Arm And Cross Shaft (Part 2 Of 2):

2. Remove M6 x 16 hexagon head bolt, bracket and mount cover.
- Pull out release lever shaft using an M 6 x 40 hexagon head bolt.
3. Undo four fastening nuts and separate transmission from engine.
- Undo upper fastening nut from starter using Special Tool P119.

Installation

NOTE: Apply a very thin coat of Olista Longtime 3 EP to input shaft splines (for corrosion protection only).





1. Engage release fork into release bearing and use a suitable length of adhesive tape to locate it provisionally in installation position.
2 Refit transmission to engine.
3. Engage release lever shaft with seals into release fork.
4. Remove locating tape from release fork across assembly hole.
5. Install needle-roller bearing, mount cover and bracket and tighten down with M6 x 16 hexagon head bolt (also refer to Throw-out Fork/Service and Repair). Service and Repair