Operation CHARM: Car repair manuals for everyone.

Oil Pick Up/Strainer: Service and Repair









LEGEND
1 Oil Drain Plug 18 x 1.5 mm
2 Sealing Ring 18 x 24 mm
3 Hexagon Head Bolt 6 x 16 mm
4 Oil Pan
5 Hexagon Head Bolt 6 x 16 mm
6 Bulkhead Box
7 Hexagon Head Bolt 6 x 20 mm
8 Hexagon Head Bolt 6 x 20 mm
9 Air/Oil Separator
10 O-ring 12 x 2 mm
11 Hexagon Head Bolt 6 x 20 mm
12 Hexagon Head Bolt 6 x 12 mm
13 Air/Oil Separator
14 O-ring 12 x 2 mm
15 Hexagon Head Bolt 6 x 20 mm (micro-encapsulated)
16 Oil Suction Pipe
17 O-ring 30 x 3mm
18 Hexagon Head Bolt 6 x 12 mm
19 Holder For Oil Probe
20 Grommet 9.5 x 18 x 1.2 mm

DISASSEMBLY
- Refer to Engine Disassembly And Assembly Sequence prior to service of the air/oil separator. Procedures
- Place engine in a suitable repair stand, then rotate 180°.
- Refer to the illustration when performing service on the air/oil separator.

ASSEMBLY
Assembly is the reverse of disassembly, noting the following information.

Oil Drain Plug 18 x 1.5 mm (1)
Quantity used, 1
Tighten to 50 Nm (37 ft. lbs.)

Sealing Ring 18 X 24 mm (2)
Quantity used, 1
Always Replace

Hexagon Head Bolt 6 x 16 mm (3)
Quantity used, 13
Tighten to 10 Nm (7 ft. lbs.)

Oil Pan (4)
Quantity used, 1
Clean surface and apply silicone bead as follows:




- Only "Drei Bond" silicone type 1209, or equivalent, should be used as surface seal.
- After application of surface seal (silicone bead), screw together within five minutes.
- Apply silicone bead as follows:




1. At the processing nozzle, cut off the first metering step.
2. Apply a uniform bead approximately 1.5 mm wide to the cleaned sealing surface of the oil pan.
3. Place the oil pan in the correct position carefully, so that the sealing bead is not damaged.
4. Screw two studs or centering pins into the corners of the crankcase housing halves as centering aids.

Hexagon Head Bolt 6 x 16 mm (5)
Quantity used, 3

Bulkhead Box (6)
Quantity used, 1

Hexagon Head Bolt 6 x 20 mm (7)
Quantity used, 1
Tighten to 10 Nm (7 ft. lbs.)

Hexagon Head Bolt 6 x 20 mm (8)
Quantity used, 1
Tighten to 10 Nm (7 ft. lbs.)

Air/Oil Separator (9)
Quantity used, 1

O-ring 12 x 2 mm (10)
Quantity used, 1
Lubricate when installing

Hexagon Head Bolt 6 x 20 mm (11)
Quantity used, 1
Tighten to 10 Nm (7 ft. lbs.)

Hexagon Head Bolt 6 x 12 mm (12)
Quantity used, 1
Tighten to 10 Nm (7 ft. lbs.)

Air/Oil Separator (13)
Quantity used, 1

O-ring 12 x 2 mm (14)
Quantity used, 1
Lubricate when installing

Hexagon Head Bolt 6 x 20 mm (micro-encapsulated) (15)
Quantity used, 2
Always replace
Tighten to 10 Nm (7 ft. lbs.)

Oil Suction Pipe (16)
Quantity used, 1

O-ring 30 x 3mm (17)
Quantity used, 1
Lubricate when installing

Hexagon Head Bolt 6 x 12 mm (18)
Quantity used, 1

Holder For Oil Probe (19)
Quantity used, 1

Grommet 9.5 x 18 x 1.2 mm (20)
Quantity used, 1