With Standard Differential

Standard Differential Disassembly/Assembly (Part 1 Of 2):

Standard Differential Disassembly/Assembly (Part 2 Of 2):

Disassembly And Assembly Notes

NOTE: The small bevel pinions are supported in two needle roller sleeves consisting of 31 individual needle rollers each.

Disassembly





1. Press out pin with centering mandrel 9289.





2 Using the centering mandrel, rotate bevel pinion relative to housing openings and lift out carefully, taking care not to lose any needle rollers.

Assembly
1. Insert differential gears complete with pressed-in threaded washers across the large opening in the differential housing and locate with halfshaft flanges.





2. Preassemble one bevel pinion with 31 needle rollers, centering mandrel 9289 as well as the spacer sleeve and insert across opening in the housing.
3. Complete second bevel pinion with 31 needle rollers and push carefully onto centering mandrel, taking care not to lose any needle rollers.

NOTE: To facilitate assembly, apply stiff grease to place needle rollers into position.





4. Rotate bevel pinion with centering mandrel until the bores in the housing line up with each other.
5. Press differential pin into correct position, take off centering mandrel and lock pin according to specifications.