Operation CHARM: Car repair manuals for everyone.

Engine





Disassembling and assembling engine




Designation of cylinders


Identification on engine




Cylinder arrangement




Identification of the dimensional groups, cylinder/piston




Engine type and engine number

Tools










Tools overview


Locations for special tool (assembly fixture) 9607




Special tool 9607







Disassembling and assembling bearing housing, crankshaft and connecting rods of cylinders 4-6.







Removal or installation of the compete bearing housing in the crankcase half, cylinders 1 - 3. As the bearing housing is heavy, it should be removed and installed using a workshop crane.


The topic "Disassembling and assembling engine" includes the items listed below, which are each described in the respective Repair Articles.

Item 1 Disassembling and assembling intake distributor

Item 2 Removing and installing drive belt

Item 3 Removing and installing deflection rollers and tensioning roller for drive belt

Item 4 Removing and installing oil pump with coolant guide housing

Item 5 Removing and installing air/oil separator

Item 6 Removing and installing camshafts

Item 7 Disassembling and assembling cylinder head

Item 8 Disassembling and assembling crankcase halves

Item 9 Removing and installing pistons

Item 10 Disassembling and assembling bearing housing with intermediate shaft

Item 11 Disassembling and assembling bearing housing with crankshaft





Component views and numbered sequence (items 1 - 5)

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Component views and numbered sequence (items 6 - 11)