Disassembling and Assembling the Differential

Disassembling and assembling the differential (transmission G 86)





Tools











Disassembling and assembling the differential (transmission G 86)

Instructions for disassembly and assembly (transmission G 86)

Disassembly





1. Force the crown wheel off the housing.

Assembly
1. Install the differential bevel gears.
- Insert the thrust washer assembly with hypoid gear oil (Burmah-Oil TAF 21).
- Oil the differential bevel gears thoroughly.
- Insert large differential bevel gears and fix them with the flanged shafts (without snap ring).
- Insert the small differential bevel gears offset by 180° and swivel them in by turning the flange shafts.
- Align the thrust washer assembly and small differential bevel gears.





- Insert the axle and secure with a dowel pin.





2. Heat up the crown wheel to approximately 100° C and put it into position.