Installing

1. Install bracket for the generator. Replace the four O-rings on the connecting sleeves between the two coolant outlet necks and the bracket for the generator. Insert the bracket into the coolant outlet neck of cylinder bank 1 to 3 from the right-hand side. Then screw in the four fastening screws.

Tightening torque: 65 Nm (48 ft.lbs)







NOTE: Insert the front right screw -inset- with Loctite 574.






2. Push on the coolant connecting hose between the oil/coolant heat exchanger and the bracket again and tighten the hose clamp -arrow-.
3. Fit coolant outlet neck of cylinder bank 4 to 6. Insert the neck with the connecting sleeve into the bracket for the generator for this purpose. Tighten the two fastening screws on the cool- ant outlet neck.

Tightening torque: 10 Nm (7.5 ft.lbs)






4. Insert retaining clip. Insert the retaining clip -arrow- into the groove provided as shown. Replace the O-ring on the coolant hose.






5. Push on coolant hose. Align the connection neck of the coolant hose as shown in the illustration. -lug/groove arrow- Press the coolant hose firmly against the connection neck. The clip must audibly engage. Pull the hose slightly to check for secure seating.
6. Fit air-conditioning compressor. To do this, move the compressor into installation position. Tighten the three fastening screws -arrows- of the air conditioning compressor.

Tightening torque: 23 Nm (17 ft.lbs)






7. Install generator. Return the generator to its mounting position.
Connect plug connection and connect the B+ line.

Tightening torque:
M8 hexagon nut 15 Nm (11 ft.lbs)







Tightening torque:
M10 hexagon-head bolt 46 Nm (34 ft.lbs)

8. Install holder for oil filter bracket. To do this, push in the holder in downward direction.
9. Install hydraulic pump. Return the hydraulic pump with connected lines to its installation position and tighten the fastening screws -arrows-.

Tightening torque:
M8 fastening screws 23 Nm (17 ft.lbs)
M6 fastening screw 10 Nm (7.5 ft.lbs)







Tightening torque:
M8 fastening screw on the expansion tank 23 Nm (17 ft.lbs)

10. Refit oil filler neck and clip the cable from the hot film mass air flow meter into the holder on the hydraulic expansion tank.
11. Install drive belt.
12. Install air cleaner housing. Refit air cleaner housing into the mounts in the body. Tighten hexagon-head bolt. Tighten the hose clamp on the throttle body and push the plug onto the hot film mass air flow meter.







Tightening torque:
M6 x 34 hexagon-head bolt 10 Nm (7.5 ft.lbs)

13. Connect battery. Reconnect the battery ground cable.
14. Fill in coolant. Fill in coolant through the expansion tank. Carefully bleed the vehicle cooling system.