Operation CHARM: Car repair manuals for everyone.

Removing and Installing Headlight Mount



Removing And Installing Headlight Mount







NOTE:
- The main headlights are fitted into the body at the factory.
- Adjustment of the headlight with mount is only necessary following damage (e.g. accident damage).
- As of model year 2004, New mounts will be installed, which can be retrofitted for older vehicles. The advantage of this is that the mount can be adjusted more quickly from the front.

Removing Headlight Mount
Remove the headlights.
Remove the front spoiler.







NOTE:
- The fastening screws have a hexagon at the top and can therefore be unscrewed from the front.
- It is therefore important to turn the screws in the opposite direction when screwing the back fastening screws in and out.

1. Unscrew the back fastening screws "1" with the adjusting wrench 9717 "a" ("arrow").
2. Undo the front fastening screws "2".







3. Pull the mount forwards slightly "arrow A".
4. Release plug "arrow B" and pull it off "arrow C", then remove the mount "arrow A".

Installing Headlight Mount







1. Push the mount into the guides "arrow A".
2. Push in plug "arrow B" until the locking tab "C" can be felt to engage.







3. Put the washers "a, c", rubber rings "b" and sleeves "d" on to the fastening screws in the sequence shown "arrow".







NOTE: Turn the screws in the opposite direction when screwing the back fastening screws in and out.

4. Screw in the back fastening screws "1", but do not tighten them.
5. Screw in the front fastening screws "2", but do not tighten them.
6. Install the headlight.

Adjusting Headlight Mount







1. Move the headlight "arrows A, B & C" to align it to the contour of the wing "arrows". Gap = 3 mm.







2. Tighten the two front screws first "2", then the two back screws "1" and check the gap. Loosen and re-adjust the headlight mount if necessary.
3. Remove and install the headlight at least 3 times, then check the gap again. Re-adjust the mount if necessary.

Install the front spoiler.

Tightening Torques