Operation CHARM: Car repair manuals for everyone.

System Specifications

Cylinder Head Bolts





Replace bolts
First pass 30 Nm (23 ftlb.)
Second pass Loosen completely
Third pass 20 Nm (15 ftlb.)
Fourth pass Tighten 60° ± 2°
Fifth pass Tighten 60° ± 2°





Final pass: Pan-head screws M6 x 35 (10.9) (with captive washers) in chain box area 13 Nm (10 ftlb.)

Intake pipe support M6x35 hexagon-head bolts 10 Nm (7.5 ftlb.)

Intake distributor M6x35 micro-encapsulated hexagon-head bolts 10 Nm (7.5 ftlb.)
Replace bolts

Camshaft bearing saddles on cylinder head
Pan-head screws M6 x 35 and M6 x 40 10 Nm (7.5 ftlb.)

Exhaust camshaft sprocket M6 x 12 bolts 14 Nm (10.5 ftlb.)
Tighten crosswise

Central M12 screw, camshaft adjustment device
Replace
First pass 50 Nm (37 ftlb.)
Final pass 110° torque angle

Exhaust Manifold Bolts 23 Nm (17 ftlb.)
Use new M8 x 28 hexagon-head bolts