Operation CHARM: Car repair manuals for everyone.

Installation Cylinder Head

Installing cylinder head








Tools

Installing cylinder head
1. Fit cylinder head gaskets.

Note;
- The gaskets are identified by Zyl. 1 - 3 or Zyl. 4 - 6 with OBEN/TOP, plus the corresponding part number.








Ensure correct seating of dowel sleeves in crankcase. Put on gaskets.

2. Fasten cylinder heads. Moisten cylinder-head screws thinly with engine oil.

Tightening Sequence Of Cylinder - Head Screws (Part 1):




Tightening Sequence Of Cylinder - Head Screws (Part 2):





Tightening sequence of cylinder-head screws





Diagram shows torque-angle tightening with 60°





3. After tightening the cylinder-head screws, additionally fasten four pan-head screws M6 x 35 (10.9) (with captive washers) in the area of the chain box. Tightening torque 13 Nm (10 ft. lbs.)