Removing and Refitting Transmission
Removing and refitting transmissionTools
Preliminary work for removing the transmission
1. Remove engine.
Preliminary work for removing the transmission
1. Remove engine.
2. Remove the starter.
Removing transmission
1. Remove circlips -inset- on support on the transmission.
2. Remove shift and selector cables from support using special tool removal tool, universal nr.21. Remove selector support with cables.
3. Loosen vent line from supports and remove.
4. Fasten transmission with support suspending device 2024 a on workshop crane.
5. Raise transmission a few centimetres and notch transmission cross member. -A-
6. Unscrew fastening screws for securing transmission to engine.
7. Uncouple transmission from engine.
8. Unscrew fastening screws for transfer box and remove the transmission.
Removing transmission
1. Remove circlips -inset- on support on the transmission.
2. Remove shift and selector cables from support using special tool removal tool, universal nr.21. Remove selector support with cables.
3. Loosen vent line from supports and remove.
4. Attach transmission with support suspending device 2024 a on workshop crane.
5. Raise transmission a few centimetres and notch transmission cross member B -A-.
6. Unscrew fastening screws for securing transmission to engine. This involves unscrewing four screws on the engine side and six on the transmission side.
7. Remove transmission
Refitting transmission
1. Refit the transfer box onto the transmission.
2. Fasten the shift and selector cables to the ball head joint on the support.
3. Install circlips -inset- on support on the transmission.
4. Connect the vent line for the transfer box on the transmission.
5. Fasten transmission with support suspending device 2024 a on workshop crane.
6. Fit the transmission onto the engine.
7. Screw in fastening screws for securing transmission to engine. Tightening torque: 59 ftlb.
Note:
^ Screws which are tightened with a torque angle must be replaced with new ones.
8. Raise transmission a few centimetres and install transmission cross member on support. -A- Initial tightening: 37 ftlb. Final tightening: 90 °
9. Remove support suspending device 2024 a from the transmission.
Refitting transmission
1. Fasten the shift and selector cables to the ball head joint on the support.
2. Install circlips -inset- on support on the transmission.
3. Connect the vent line for the transfer box on the transmission.
4. Attach transmission with support suspending device 2024 a on workshop crane.
5. Refit transmission.
6. Screw in fastening screws for securing transmission to engine. This involves screwing in four screws on the engine side and six on the transmission side.
Note:
^ Screws which are tightened with a torque angle must be replaced with new ones.
7. Raise transmission a few centimetres and install transmission cross member on support. -A- Initial tightening: 37 ftlb. Final tightening: 90 °
Subsequent work
Touching up for removing transmission
1. Install engine.
Touching up for refitting transmission
1. Install the starter.
2. Install engine.