Operation CHARM: Car repair manuals for everyone.

Removing and Installing Filler Flap



Removing And Installing Filler Flap







Removing filler flap







1. Open filler flap -3-.
2. Unscrew fastening screws -2- and withdraw filler flap until fastening clip for securing cord is accessible.







3. Release and unclip fixing clip -4- (-Arrows A-).
4. Remove filler flap -1-.

NOTE: The tank cap with securing cord remains on the vehicle.

Installing filler flap







1. Clip in fixing clip -4- until the locking tabs -Arrows A- audibly engage.







2. Position filler flap -3- on side panel cut-out.
3. Screw in fastening screws -2- hand-tight.
4. Check gap dimension to side panel and adjust if necessary by moving the filler flap. Gap dimension 2 mm +/- 0.3 mm
5. Tighten fastening screws -2- to specified tightening torque. Tightening torque 6 ftlb.
6. Check locking mechanism of filler flap actuator.

Test and adjustment values

NOTE: The figures showing the gap dimensions can be obtained from the body gap dimensions.