Part 1
Work Procedure:1. Preparatory work
1.1 Connect battery charger, --> Workshop Manual '2X00IN03 Battery trickle charging'
1.2 Find the frequency range of the PCM.
Switch on PCM and select Frequency selection using the right rotary knob. The frequency range limits are shown in the display. Take note of the frequency range and switch off PCM.
1.3 Remove PCM. --> Workshop Manual '911019 Removing and installing PCM display and operator control unit'
1.4 Remove center console. --> Workshop Manual '681719 Removing and installing centre console'
1.5 Remove plug socket from center console. --> Workshop Manual '90581900 Removing and installing plug socket'
1.6 Remove insert for locking mechanism --> Figure 4 -C-.
1.6.1 Turn over center console.
1.6.2 Remove screw --> Figure 4 -B-.
1.6.3 Press locking lugs --> Figure 4 -A- in and remove insert for locking mechanism --> Figure 4 -C-.
2. Install wire harness (retrofit kit) in center console.
NOTE:
The standard plug socket in the center console storage bin is no longer used.
2.1 Secure connector from the plug socket on the standard wire harness with tie-wraps --> Figure 5 -arrow-.
2.2 Route wire harness (retrofit kit) in center console.
2.2.1 Feed the wire harness (retrofit kit) through the bore for the plug socket --> Figure 6 -A-.
Dimension X = 340 mm
2.2.2 Route wire harness (retrofit kit) --> Figure 7 -A- under the standard wire harness --> Figure 7 -B-. To do this, disengage and engage the retaining clip --> Figure 7 -arrows- on the standard wire harness at the center console.
Secure wire harness (retrofit kit) to the standard wire harness with tie-wraps --> Figure 7 -C-.
3. Fit retaining clips on insert for locking mechanism.
3.1 Position insert for locking mechanism --> Figure 8 -A- and console --> Figure 8 -B- so that they are flush.
3.2 Mark the position of retaining clips on the insert for the locking mechanism --> Figure 8 -arrows-. To do this, slide one --> Figure 8 -C- or both retaining clips on the insert for the locking mechanism and console as required.
3.3 Using a file or similar tool, carefully make a groove the same width as the retaining clip between the markings until the retaining clip --> Figure 9 -A- and edge --> Figure 9 -B- form a line --> Figure 9 -arrow-.
3.4 Fit retaining clips on insert for locking mechanism.
3.5 Press insert for locking mechanism down --> Figure 10 -arrow- until it engages in the center console.
Secure insert for locking mechanism with the screw --> Figure 10 -A-.
4. Fit center console. --> Workshop Manual '681719 Removing and installing center console'
4.1 Tighten the screws --> Figure 11 -A-.
NOTE:
Continue to use the standard center console floor.
4.2 Fit center console floor and tighten the screw --> Figure 12 -A- on the center console floor.
5. Install console.
5.1 Connect connector --> Figure 13 -A- to the console and fit wire harness (retrofit kit) --> Figure 13 -C- in the locking lugs (cable guide) --> Figure 13 -B- on the console.
ATTENTION
Incorrect installation of console
- Risk of surface damage (Standard, Leather or Carbon Look)
--> Carefully pull the center console apart in the area indicated by arrows (Figure 14) with the help of a second person.
5.2 Insert console --> Figure 14 -A- in center console.
The bars --> Figure 14 -C- on the console must engage in the retaining clips.
5.3 Secure the console with the three new tapping screws (steel, 4.2 x 25) --> Figure 15 -A-.
5.4 Place rubber insert --> Figure 16 -A- in center console storage bin.
6. Install control unit.
6.1 Loosen protective film --> Figure 17 -arrow- on the control unit.
ATTENTION
Using unsuitable tools
- Risk of serious or irreparable damage to the control unit.
--> Use a small screwdriver or another suitable tool to actuate the Dual Inline Package switches (DIP switches).
--> Actuate DIP switches carefully, without slipping, using only slight force.
6.2 Configure the control unit.
NOTE:
The frequency range was identified in step 1.2.
6.2.1 Overview of DIP switch settings
NOTE:
To ensure that the control unit works perfectly, the DIP switches must be set as shown in the table above, depending on the frequency band of the PCM used.
The four DIP switches are set to the "RoW" position, i.e. the four DIP switches are set to "ON".
NOTE:
If the identified frequency range of the PCM is not listed in the table, the DIP switch setting that is within the PCM frequency range must be selected.
For example: Identified PCM frequency range is 87.5 - 107.9 MHz --> DIP switch setting for 87.7 - 107.9 MHz must be selected.
6.2.2 Set the four DIP switches as described in the table above.