Removing and Installing Front Power Windows

645219 Removing And Installing Front Power Windows

Preliminary work
1. Remove door sub-frame.
2. Remove front door window.

Removing front power windows

Installation Position Of Front Power Windows:

1. Remove rubber sleeves -1-.

Removing Rubber Sleeve:

2. Unclip cable at retaining clip -1-.

Unclipping Cable:

3. Unscrew fastening nuts -2- on power windows -1-.

Releasing Power Windows:

4. Fold power windows -1- together and remove through the door opening -arrow-.

Removing Power Windows:

Installing front power windows

Adjusting the lower stop of the power window unit

Installation Position Of Front Power Windows:

NOTE:
- When replacing the power window unit, make sure that the correct position of the lower limit stop is selected for the relevant vehicle model.
- There are three bores lying one above the other with the screwed-on limit stop in the front power window unit rail.
- The limit stop must be fitted in the top bore for the 987 model.

Limit Stop For Power Window Unit:

Installing front power windows

Installation Position Of Front Power Windows:

1. Fold power windows -1- together and insert through the door opening -arrows-.

Installing Power Windows:

ATTENTION:
Noises on the power windows due to interfacing the window lifter rails.
- When moving the window lifter rails, they must be adjusted in parallel both during the first installation as well as during subsequent adjustment.

2. First position the lower fastening points of the power windows -1- to the dimension -X = 5 mm- and tighten with fastening nuts - 2-.
Tightening torque: Final tightening 7 ftlb.

Securing Power Windows:

3. Then screw down the upper fastening points of the power windows -1- with the fastening nuts -2-.
Tightening torque: Final tightening 7.2 ftlb.

Securing Power Windows:

4. Clip in cable at retaining clip -1-.

Clipping In Cable:

5. Fit rubber sleeves -1-.

Fitting Rubber Sleeve:

Subsequent work
1. Install door sub-frame.
2. Install front door window.