Operation CHARM: Car repair manuals for everyone.

Removing and Installing Wiring Harness For Additional Heating



Removing And Installing Wiring Harness For Additional Heating

Preliminary work
Remove complete heater.

Removing wiring harness for additional heating







1. Release connector -Arrow A- and pull off -Arrow B-.







2. Release connector -Arrow A- and pull off -Arrow B-.







3. Release inner connector -1--Arrow A- and pull it off -Arrow B-.







4. Release outer connector -2--Arrows C- and pull off -Arrow D-.
5. Pull off line together with water pipe clip -Arrow-.







6. Mark the exact installation position of the line in the clips with adhesive strips -A-.







7. Open the clips -Arrows B- and remove the line -Arrow C-.
8. Unscrew clips -Arrows- and remove from threaded bolt.







Installing wiring harness for additional heating
1. Push the clips onto the threaded bolts -Arrow-.







NOTE: When replacing the wiring harness, transfer the position markings of the clips to the new harness.

2. Insert wiring harness in the clips -Arrows A- and press in the clip to the first notch only -Arrows B- - do not press down.







3. Align wiring harness with the clips at the adhesive tape markings -Arrows C--Arrows D- and press in the clips fully -Arrows B-.
4. Clip the line to the water pipe again -Arrow-.







5. Push on connector -Arrow A- until the locking tab -Arrow B- is felt to engage.







6. Plug in outer connector -2--Arrow A- until the locking tabs are felt to engage -Arrows B-.







7. Plug in inner connector -1--Arrow C- until the locking tab -Arrow D- is felt to engage.
8. Plug in connector -Arrow A- until the locking tab -Arrow B- is felt to engage.







Subsequent work
Install complete heater.