Navigation System - Navigation Module Retrofitting
Installation and Conversion Instructions911(997)
11/06 ENU 9112
Jul. 11, 2008
Navigation Module for PCM (I no. 670)
NOTE:
This bulletin replaces bulletin group 9, #11/06, dated October 11,2006.
Vehicle Type:
911 Carrera/911 Carrera S/911 Carrera 4/911 Carrera 4S/911 Targa 4/911 Targa 4S
Model year:
As of 2007 up to 2008
Situation:
Retrofitting
Restriction:
Only for vehicles with PCM2.1, Model Care C (as of calender week 22/06).
NOTE:
The navigation data is available on DVD for the new generation of navigation modules. This means that it is now possible for the first time to navigate and produce continuous route guidance within a continent.
The navigation unit is located in the front luggage compartment. As a result, the CD drive in the PCM2.1 can be used as a pure audio CD drive.
Before ordering parts (navigation module and optical waveguide), always check and consider the existing vehicle equipment.
The retrofit kit can only be returned if the software package is sealed.
Parts Info
Parts List
Materials
Tools:
Open-ended/ring wrench, 10 mm
Plastic wedge
3/8 inch ratchet with extension
Shop light
Socket-wrench insert a/f 10/13 mm
Side cutters, needle-nose pliers
Flat screwdriver (medium)
Phillips screwdriver (medium)
Battery charger
Torx wrench T20/T25/T30
Repair kit for wire harness NR.155-1
PIWIS Tester P 9718
Torque wrench, signal-transmitting with changeover ratchet NR.90
Disassembly tool P 9570/1
Hot-air gun
Work procedure:
1 Preparatory work.
1.1 Remove battery. --> Workshop Manual '270619 Removing and installing battery'
1.2 Remove luggage compartment cover. --> Workshop Manual '703019 Removing and installing luggage compartment cover'
1.3 Remove covers at the left and right close to the cowl panel. --> Workshop Manual '852219 Removing and installing cover - section on "Removing"'.
1.4 Remove cowl panel cover. --> Workshop Manual '508719 Removing and installing cowl panel cover'
1.5 Only for vehicles with a telephone:
Remove radio antenna (telephone) from cowl panel cover. --> Workshop Manual '914719 Removing and installing radio antenna'
ATTENTION:
Risk of damage to components.
- Risk of damage to dryer (fluid tank) due to drilling work on the grommet.
--> Protect dryer (fluid tank) using a wooden support.
--> Use a bit stop while drilling.
2. Install GPS antenna, --> Workshop Manual '911319 removing and installing GPS antenna'.
2.1 Insert speed nut (999.507.441.02) in cowl panel cover.
2.2 Position GPS antenna and secure with a tapping screw (999.073.210.00)
3. Only for vehicles with a telephone:
Fit radio antenna (telephone) on cowl panel cover. --> Workshop Manual '914719 Removing and installing radio antenna - section on "Installing"'.
4. Prepare trim panel for luggage compartment pan.
4.1 Loosen trim panel for luggage compartment pan.
4.2 Only for 911 Carrera 4:
Transfer dimensions for the position of the mounting for the navigation unit retaining frame to the trim panel for the luggage compartment pan.
Dimensions:
V = 135 mm
X = 145 mm
Y = 190 mm
Z = 205 mm
4.3 Cut out section in luggage compartment pan for navigation unit retaining frame in accordance with dimensions.
4.4 Check cut-out in the trim panel for the luggage compartment pan for mounting the navigation unit retaining frame and rework it if necessary.
5. Route GPS antenna line.
5.1 Open the locking mechanism for the plug socket and remove plug socket from the GPS antenna line.
5.2 Only for vehicles with carbon canister:
Loosen carbon canister. --> Workshop manual '202519 Removing and installing carbon canister'.
5.3 Only for 911 Carrera 2:
5.3.1 Loosen trim panel for luggage compartment pan away from the front panel.
5.3.2 Punch rubber grommet --> Figure 7 -A- from the front panel.
5.3.3 Route GPS antenna line --> Figure 7 -H- as follows and fix in place: Navigation unit installation position -> through rubber grommet -> along wire harness -> right plenum panel
5.4 Only for 911 Carrera 4, LHD:
5.4.1 Remove small rubber grommet from front panel --> Figure 8 -A-, punch it and guide GPS antenna line through.
5.4.2 Route GPS antenna line as follows and fix in place:
Navigation unit installation position -> through rubber grommet -> along wire harness -> right plenum panel
5.5 Only for vehicles with carbon canister:
5.5.1 Punch grommet --> Figure 10 -A- from the front panel.
5.5.2 Route GPS antenna line as follows and fix in place:
Navigation unit installtion position -> along wire harness -> through grommet -> right plenum panel
5.6 Fit plug socket to GPS antenna line and close locking mechanism.
ATTENTION:
The optical waveguide can become damaged due to incorrect installation or if the requirements for handling optical waveguides are not followed.
--> Observe the requirements for working with optical waveguides --> Workshop Manual '9772IN Optical waveguide - MOST bus'.
6. Route optical waveguide.
6.1 Only for vehicles with Tire Pressure Monitoring (TPM) control unit:
Unscrew fastening nuts on TPM control unit and lay control unit aside. --> Workshop Manual '443419 Removing and installing Tire Pressure Monitoring control unit'
6.2 Remove connection point holder.
6.2.1 Only for vehicles with optical waveguide components (CD autochanger and/or amplifier) in front luggage compartment; Disconnect optical waveguide connection point --> Figure 11-B-.
6.2.2 Remove connection point holder --> Figure 11-A- from plenum panel using pointed-nose pliers.
6.3 Only for vehicles without optical waveguide components in the front luggage compartment:
Pull protection cap --> Figure 12-A- off the optical waveguide.
NOTE:
Given the vehicle variants and the wide range of equipment options using optical waveguide components, only two possible methods of routing the optical waveguide are described here.
6.4 Only for 911 Carrera 2:
Route optical waveguide from optical waveguide connection point --> Figure 13 -A- along the front panel to the navigation unit installation position --> Figure 13 -B- and possibly to the amplifier --> Figure 13 -C- or CD autochanger and secure at this position.
6.5 Secure connection point holder to the front panel and join optical waveguide connection point.
6.6 Only for vehicles with optical waveguide component:
Secure the standard optical waveguide as a permanent fixture. This remains functionless in the vehicle.
6.7 Only for vehicles with Tire Pressure Monitoring (TPM) control unit:
Insert TPM control unit and tighten fastening nuts. --> Workshop Manual '443419 Removing and installing Tire Pressure Monitoring control unit'
WARNING:
Risk of short circuit and fire due to work on vehicle electrical system.
--> When working on the electrical system, the battery must always be disconnected and covered.
--> Always route the electrical leads without tension and so that no chafing occurs. Secure to existing harnesses/components with tie-wraps/electrical tape.
7. Connect electric wires.
7.1 Preparatory work.
7.1.1 Only for vehicles with built-in CD autochanger:
Remove CD autochanger. --> Workshop Manual '916019 Removing and installing CD autochanger - section on "Removing"'
7.1.2 Expose wire harness for CD autochanger by loosening the required area of the luggage compartment pan trim panel.
7.2 Cut electric lines to size in accordance with the component arrangement.
7.3 Connect RD/GN 1.0(squared) line (terminal 30) from retrofit kit RD/GN 0.5(squared) line (terminal 30) for CD autochanger.
7.3.1 Cut RD/GN 0.5(squared) line approx, 10 cm behind the connector for the CD autochanger line.
7.3.2 Strip both ends of RD/GN 0.5(squared) line from the CD autochanger and end of RD/GN 1.0(squared) line from the retrofit kit.
7.3.3 Slide shrink-fit hose over RD/GN 0.5(squared) line from the CD autochanger.
7.3.4 Crimp both RD/GN 0.5(squared) lines and RD/GN 1.0(squared) line together as a splice using a cable connection.
7.3.5 Slide shrink-fit hose over the cable connection and shrink it with a hot-air gun until watertight --> Figure 15 -A-
7.4 Connect WH/RD 0.35(squared) line (Wake Up) to WH/RD 0.35(squared) line (Wake Up) from CD autochanger as described in Step 7.3.
7.5 Connect BN 0.5(squared) line (terminal 31) to BN 0.5(squared) line (terminal 31) from CD autochanger as described in Step 7.3.
7.6 Wind wrapping tape around wire harness.
8. Secure navigation unit, see also --> Workshop Manual '911219 Removing and installing navigation unit - section on "Installing"'.
NOTE:
The navigation unit is located next to or on the CD changer, depending on the equipment I No.
8.1 Only for 911 Carrera 2:
8.1.1 Fit retaining clips (997.645.342.01) on the retaining frame --> Figure 16 and slide navigation unit into the retaining frame until the navigation unit engages securely.
8.1.2 Push in electric plug connections until connectors are felt to engage.
8.1.3 Position the navigation unit with retaining frame on the body and push into the four holders. Check that the unit is seated securely by pulling up on the retaining frame.
8.2 Only for 911 Carrera 4, without amplifier:
8.2.1 Fit speed nut(999.507.766.02) --> Figure 17 -A-.
8.2.2 Press in combination holder for amplifier/navigation unit (997.645.351.00) with the two fastening parts --> Figure 18 -arrows- on the body and tighten screw (900.378.179.09) --> Figure 18 -A- and nut (900.377.018.09) --> Figure 18 -B-.
8.2.3 Slide navigation unit into combination holder for amplifier/navigation unit --> Figure 19 -arrows- until the navigation unit clicks into place.
8.2.4 Push in electric plug connections --> Figure 19 -A- until connectors are felt to engage.
8.3 Only for 911 Carrera 4:
8.3.1 Slide four retaining clips (997.645.342.01) --> Figure 20 -2- onto the retaining frame for the navigation unit --> Figure 20 -1-.
8.3.2 Position retaining frame for the navigation unit on the body, push it into the four holders --> Figure 20 -arrow- and check that it is seated securely by pulling up on the retaining frame.
8.3.3 Insert navigation unit into the retaining frame and press in connectors until they are felt to engage --> Figure 21-3, 4 and 5-.
8.3.4 Slide the navigation unit further into the retaining frame until the navigation unit clicks into place.
8.4 Slide navigation unit cover (997.551.106.00), Figure 24 B is ROW version.
9 Complete the vehicle.
9.1 Seal rubber sleeves/grommets with adhesive compound.
9.2 Only for vehicles with carbon canister:
Secure carbon canister. --> Workshop Manual '202519 Removing and installing carbon canister - section on "Installing"'
9.3 Only for 911 Carrera 2:
Guide electric line, optical waveguide, and antenna line through trim panel for luggage compartment pan and secure trim panel for luggage compartment pan at the front panel.
9.4 Secure trim panel for luggage compartment pan.
9.5 Only for 911 Carrera 4:
Install CD autochanger. --> Workshop Manual '916019 Removing and installing CD autochanger - section on "Installing"'
9.6 Install luggage compartment cover. --> Workshop Manual '703019 Removing and installing luggage compartment cover - section on "Installing"'
9.7 Install cowl panel cover. --> Workshop Manual '508719 Removing and installing cowl panel cover - section on "Installing"'
9.8 Install covers at the left and right close to the cowl panel. --> Workshop Manual '852219 Removing and installing cover - section on "Installing"'
9.9 Install battery. --> Workshop Manual '270619 Removing and installing battery - section on "Installing"'
10. Complete the vehicle.
10.1 Seal rubber sleeves/grommets with adhesive compound.
10.2 Only for vehicles with carbon canister:
Secure carbon canister. --> Workshop Manual '202519 Removing and installing carbon canister - section on "Installing"'
10.3 Only for 911 Carrera 2: Guide electric line, optical waveguide, and antenna line through trim panel for luggage compartment pan and secure trim panel for luggage compartment pan at the front panel.
10.4 Secure trim panel for luggage compartment pan.
10.5 Only for 911 Carrera 4:
Install CD autochanger. =>Workshop Manual '916019 Removing and installing CD autochanger - section on "Installing"'
10.6 Install luggage compartment cover. --> Workshop Manual '703019 Removing and installing luggage compartment cover - section on "Installing"'
10.7 Install cowl panel cover.--> Workshop Manual '508719 Removing and installing cowl panel cover - section on"Installing"'
10.8 Install covers at the left and right close to the cowl panel. --> Workshop Manual '852219 Removing and installing cover - section on "Installing"'
10.9 Install battery. --> Workshop Manual '270619 Removing and installing battery - section on "Installing"'
11. Connect battery charger.
WARNING:
Sudden voltage interruption of the power supply to the control module.
- Destruction of the control module.
--> During programming, it is essential to guarantee the power supply for the PIWIS Tester. It is essential to connect a battery charger with a current rating of at least 40 A to the vehicle battery.
--> Prior to disconnecting the control module, switch off the ignition and remove the ignition key.
NOTE:
The PIWIS Tester 9718 instructions take precedence and in the event of a discrepancy these are the instructions that must be followed. Deviations may occur with later software versions.
The procedure described here has been structured in general terms; different text or additions may appear in the PIWIS Tester 9718.
12. Code DVD navigation module using PIWIS Tester P9718.
12.1 PIWIS Tester P 9718 must then be connected and ignition switched on.
12.2 Select vehicle, "Instrument cluster" control unit and "Coding" function selection. Press F12 to continue.
12.3 In the Instrument cluster coding menu, select "Model year". Press F12 to continue.
12.4 In the Instrument cluster coding menu, select "Vehicle variants". Press F12 to continue.
12.5 In the Instrument cluster coding menu, select "Navigation" and press F12 to change the coding.
12.6 Select Gateway control unit and "Coding" function selection. Press F12 to continue.
12.7 In the Gateway coding menu, select "Required installed components lists" and press F8 to change the navigation coding to Installed.
12.8 Select PCM 2.1 control unit and "PCM2.1 MMI" function selection.
12.9 In the PCM2.1 MMI function selection menu, select "Planned & Actual configuration" and check that navigation is configured.
12.10 In the PCM2.1 MMI Planned & Actual configuration menu, press F8 to accept the mapping.
12.11 Select Navigation control unit and "Coding" function selection.
12.12 In the Navigation coding menu, select "Standard K-number" and press F8 to apply the default coding.
12.13 In the Navigation coding menu, select "Real K-number" and press F12 to apply the default coding.
12.14 Once coding is complete, read out the fault memory of all systems, correct any existing faults, and erase the fault memory.
12.15 Switch ignition off and disconnect PIWIS Tester P9718.
13. Disconnect battery charger, clip in battery cover and close lid.
14. Perform function test during test drive.
References:
--> Workshop Manual '202519 Removing and installing carbon canister'
--> Workshop Manual '270619 Removing and installing battery'
--> Workshop Manual '443419 Removing and installing Tire Pressure Monitoring control unit'
--> Workshop Manual '508719 Removing and installing cowl panel cover'
--> Workshop Manual '703019 Removing and installing luggage compartment cover'
--> Workshop Manual '852219 Removing and installing cover'
--> Workshop Manual '916019 Removing and installing CD changer'
--> Workshop Manual '911219 Removing and installing navigation unit'
--> Workshop Manual '911319 Removing and installing GPS antenna'
--> Workshop Manual '914719 Removing and installing radio antenna'
Disclaimer