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Engine - New Crankshaft Sealing Ring

1

Boxster (987)

5/05 ENU 1359

Date: 4-14-09

New Crankshaft Sealing Ring On Flywheel Side

Vehicle Type:
Boxster (987)/Boxster S (987)

Model Year:
As of 2005

Concerns:
New crankshaft sealing ring on flywheel side.

Information:
Crankshaft sealing ring on flywheel side leaking.

Because of possible leaks at the crankshaft sealing ring, a new crankshaft sealing ring has been installed in the engines of the vehicles mentioned above since May 17, 2005.

The new crankshaft sealing ring is made from a different material (PTFE). The modified sealing lip design is the same as that of the crankshaft sealing ring used in Cayenne engines.

In the event of a complaint or when carrying out engine repair work that involves replacing the crankshaft sealing ring, the new crankshaft sealing ring must always be installed.

Information

^ For information on the assembly tools to be used, refer to the Workshop Manual!

Information

^ The new crankshaft sealing ring (sports cars) can be identified not only by its Part No. but also by its blue assembly sleeve.

^ The crankshaft sealing ring with a white assembly sleeve is only designed for Cayenne engines and must not be installed in the engines of sports cars.

Date of
Introduction:

May 17, 2005, from the Engine Nos.

M96/25 61508519
M96/26 62507322

Parts Info:
--> 997.101.212.01 New/crankshaft sealing ring, flywheel side
--> 999.113.490.41 Previous/ditto, no longer available

References:
--> Workshop Manual 'Removing and installing crankshaft sealing ring - flywheel side'

Enclosure:
Removing and installing crankshaft sealing ring - flywheel side

Preliminary work for crankshaft sealing ring on flywheel side

Manual transmission:

1 Remove manual transmission --> Workshop Manual '343519 Removing and installing transmission - chapter on "removing"'.

2 Remove clutch --> Workshop Manual '305019 Removing and installing clutch - chapter on "removing"'.

3 Remove double-mass flywheel --> Workshop Manual '136019 Removing and installing double-mass flywheel - chapter on "removing"'.

Tiptronic:

4 Remove automatic transmission --> Workshop Manual '373519 Removing and installing automatic transmission - chapter on "Removing"'.

5 Remove drive plate for converter --> Workshop Manual '136319 Removing and installing drive plate for converter - chapter on "removing"'.

Subsequent work for crankshaft sealing ring on flywheel side

Manual transmission:

6 Install double-mass flywheel --> Workshop Manual '136019 Removing and installing double-mass flywheel - chapter on "installing"'.

7 Install clutch --> Workshop Manual '305019 Removing and installing clutch - chapter on "installing"'.

8 Install manual transmission --> Workshop Manual '343519 Removing and installing transmission - chapter on "installing"'.

Tiptronic:

9 Install drive plate for converter --> Workshop Manual '136319 Removing and installing drive plate for converter - chapter on "installing"'.

10 Install automatic transmission --> Workshop Manual '373519 Removing and installing automatic transmission - chapter on "Installing"'.





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