30301900 Removing and installing clutch slave cylinder - 6-speed transmission

WM 303019 Removing and installing clutch slave cylinder - 6-speed transmission

Tools





Technical values





Information





Installation overview of clutch slave cylinder

Preliminary work

1. Raise the vehicle at the prescribed jacking points -> 401000 Lifting the vehicle.

Removing

1. Remove left transmission bracket with hydraulic mount.
Support transmission before removing the transmission bracket! When supporting the transmission, ensure that there is no tension on the screws on the transmission bracket -A-.
Unscrew nuts -Arrows- on hydraulic mount -B-.





Hydraulic mount





Unscrew screws -Arrows- on transmission bracket -A- and remove transmission bracket -A- together with hydraulic mount.





Mount for transmission bracket

2. Lever off shift cable and connecting rods.
Lever off shift cable -1- and connecting rods -2, 3- at the external shift mechanism -4-.





External shift mechanism





3. Remove external shift mechanism.
3.1. Unscrew nut -Arrow-.





Fastening nut

3.2. Pull external shift mechanism off the shifting shaft. Use the puller P 9736 to do this.





Pulling off external shift mechanism

4. Disconnect clutch line on the clutch slave cylinder.
Seal off the clutch line with a plug.
5. Screw out screw -Arrow- and pull clutch slave cylinder out of the guide.





Clutch slave cylinder

Installing

1. Install clutch slave cylinder.

Information

Before installing the clutch slave cylinder, grease the push rod with Kluberalfa in the area of the release-lever ball socket. Part No. 000.043.304.02 (50g tube).

=> Tightening torque: 23 Nm (17 ftlb.)
2. Install external shift mechanism.





Fastening nut

Insert external shift mechanism and tighten nut -Arrow-.
=> Tightening torque: 23 Nm (17 ftlb.)
3. Press on shift cable and connecting rods.





External shift mechanism





4. Install transmission bracket with hydraulic mount.

4.1. Tighten screws securing transmission bracket to transmission.





Mount for transmission bracket

4.1.1. Transmission bracket to Tiptronic transmission
=> Tightening torque: 65 Nm (48 ftlb.)
4.1.2. Transmission bracket to manual transmission
=> Tightening torque: 65 Nm (48 ftlb.)
4.2. Tighten nuts securing hydraulic mount to rear-axle carrier side section.





Hydraulic mount





=> Tightening torque: 33 Nm (24 ftlb.)

Subsequent work

1. Bleed the clutch system -> 300107 Bleeding the clutch system Service and Repair.
2. Clean the transmission in the work area.