108319 Removing and installing engine cover (design cover).

Removing and installing engine cover (design cover) on DFI engines





Preliminary work

1. Open the bonnet.
2. Remove entire engine compartment cover.
3. Remove air cleaner housing cover on both sides. -arrows-





Fastening clamps

Information

Component overview





Engine mount

-arrow- - Mounting points





Throttle valve mount

-arrow- - Support underneath the throttle cover





Overview of design cover

Removing engine cover (design cover)

1. Hold throttle cover on the left and right. Pull throttle cover straight up and off. -arrows-





Pulling off throttle cover

Cylinder bank 1 to 4

2. Remove torque support on valve cover.





Torque support

3. Detach torque support from the body and fold out of the way.





Torque support on the body

4. Unclip coolant hose and press behind valve cover. -Clip-





Coolant hose





Cover for bar ignition modules

5. Remove four screws from the cover for the bar ignition modules. -arrows-
6. Carefully fold up cover of bar ignition modules far enough for the hooks in the oil mist separator to have clearance -arrows-. Remove cover.





Cover in oil mist separator for cylinders 1 to 4

Cylinder bank 5 to 8

7. Undo B+ line mount at valve cover. Remove one screw. -arrow-





B+ line for valve cover of cylinder 8

8. Push B+ line carefully to the plenum panel.





Undoing B+ line

9. Remove four screws from the cover for the bar ignition modules in the same way as for cylinder bank 1 to 4.





Removing cover in oil mist separator for cylinders 5 to 8

10. Carefully fold up cover of bar ignition modules far enough for the hooks in the oil mist separator to have clearance -arrow-. Remove cover.

Installing engine cover (design cover)

Cylinder bank 5 to 8





Fitting cover in oil mist separator for cylinders 5 to 8.

1. Move cover for bar ignition modules carefully into installation position until the hooks engage in the oil mist separator -arrows-. Fold down cover.





Cover for bar ignition modules

2. Fit four screws for the cover of the bar ignition modules in the same way as for cylinder bank 1 to 4. -arrows- - Tightening torque: 6 Nm (4.5 ftlb.)
3. Move B+ line mount on valve cover into installation position and secure. Fit one screw. -arrow- - Tightening torque: 10 Nm (7.5 ftlb.)





B+ line for valve cover of cylinder 8

Cylinder bank 1 to 4

4. Move cover for bar ignition modules carefully into installation position until the hooks engage in the oil mist separator -arrows- Fold down cover.





Cover in oil mist separator for cylinders 1 to 4





Cover for bar ignition modules

5. Fit four screws for the cover of the bar ignition modules. -arrows- - Tightening torque: 6 Nm (4.5 ftlb.)
6. Clip in coolant hose on valve cover. -arrow-





Coolant hose

7. Fold torque support onto valve cover and secure. - Tightening torque: 60 Nm (44 ftlb.)

- Tightening torque: 60 Nm (44 ftlb.)





Torque support





Torque support on the body

8. Press throttle cover onto the mounting points on the engine.





Pressing on throttle cover

Subsequent work

1. Fit air cleaner housing cover on both sides.
2. Fit entire engine compartment cover.
3. Close the bonnet.