645219 Removing and installing front power windows

WM 645219 Removing and installing front power windows

Preliminary work

1. Remove front door sub-frame
1.1. -> 573019 Removing and installing front door sub-frame - section on "removing" 573019 Removing and Installing Front Door Sub-frame
2. Remove front door window
2.1. -> 644019 Removing and installing front door window - section on "Removing" 644019 Removing and Installing Front Door Window
3. Remove front power window motor
3.1. -> 645419 Removing and installing front power window motor - section on "Removing" 645419 Removing and Installing Front Power Window Motor

Removing front power windows









Removing front power windows

1. Removing power windows
1.1. Unclip cable at retaining clip -4-.





1.2. Drill out pop rivets -1- on guide rails -2-.
1.3. Unclip power window gear -3- from the door unit carrier and remove the power window.






Installing front power windows









Removing front power windows

1. Installing power windows
1.1. Place the power window on the door unit carrier as shown. Make sure the cable is in the correct position ( -arrow A- ).





1.2. Clip in power window gear -3- in the door sub-frame.
1.3. Fix guide rails -2- with 2 rivets each -1- and rivet with the door unit carrier.





1.4. Clip in cable to retaining clip -4-.





1.5. Apply lubricant (grease) to the guide rails -2- and move sliding pads -5- manually.






Subsequent work

1. Install front door window
1.1. -> 644019 Removing and installing front door window - section on "Installing" 644019 Removing and Installing Front Door Window
2. Install front power window motor
2.1. -> 645419 Removing and installing front power window motor - section on "Installing" 645419 Removing and Installing Front Power Window Motor
3. Install front door sub-frame
3.1. -> 573000 Removing and installing door sub-frame - section on "Installing" 573019 Removing and Installing Front Door Sub-frame