Rear Door Window Glass: Service and Repair

WM 647519 Removing and installing side window

Technical values





Preliminary work

1. Remove rubber seal for door.
2. Remove oddments tray. -> 706619 Removing and installing oddments tray - section on "Removing" 706519 Removing and installing lid for oddments tray
3. Remove deflector for front three-point belt. -> 691119 Removing and installing front three-point seat belt - section on "Removing" 691119 Removing and installing front three-point belt
4. Unclipping A-pillar trim panel in area of side window

Removing side window





Installation position of side window

1. Drill out rivet -2- from the side window seal -1- using a 4.1 mm drill bit.





Drilling out rivet

2. Unscrew fastening nuts -1-.





Loosening side window

3. Remove side window -1- first at the top -Arrow A- and then at the bottom -Arrow B-.





Removing side window

Installing side window





Installation position of side window

Information

- The removed side window can be reinstalled if there is no prior damage to the side window.

1. Slightly pull out seal for side window -1-.





Pulling out seal for side window

2. Insert the side window -1- into the side window seal -2- ( -arrow A- ) and press them together into the side panel -arrow B-.





Installing side window

3. Coat the threaded pin with Loctite 243. Fit fastening nuts -1, 2-.





Securing side window

4. Rivet down seal for side window -1- with rivets -2-.





Securing side window seal

5. Press in rubber seal for door.
6. Adjust the side window with respect to the door window (check that they are parallel and check adjustment dimensions).=> Gap dimension A: 7 mm+/-1 mm





Adjusting side window

6.1. Slide the side window -1- loosely into the holes until gap dimension -A- is reached. => Gap dimension A: 7 mm+/-1 mm
6.2. Adjust the side window -1- in Y direction at the adjusting screw -2- until gap dimension -B- is reached. => Gap dimension B: 1 mm
Align the side window parallel to the door window if the gap is conical.
6.3. Tighten fastening nuts once you have aligned the window. => Tightening torque: 6 Nm (4.5 ftlb.) => Tightening torque: 2.5 Nm (2 ftlb.)+/-0.5 Nm (+/-0.5 ftlb.)

Subsequent work

1. Clip A-pillar trim panel into place in area of B-pillar trim panel.
2. Install deflector for front three-point belt. -> 691119 Removing and installing front three-point belt - section on "Installing" 691119 Removing and installing front three-point belt
3. Install oddments tray. -> 706619 Removing and installing oddments tray - section on "Installing" 706519 Removing and installing lid for oddments tray