97095512 Replacing sub-part for rear right underbody
WM 970955 Replacing sub-part for rear right underbody
Tools
Information
The main wire harness is manufactured individually depending on equipment.
- Fastening elements may be different from the parts described.
- The number of plug connections can vary, depending on equipment.
Installation position of sub-part of wire harness for rear right underbody
Preliminary work
1. Disconnect the battery. -> 2X00IN Work instructions after disconnecting the battery - section on "Disconnecting" 2X00IN Work instructions after disconnecting the battery
Removing sub-part for rear right underbody
Information
When cutting the front wire harness, make sure there is enough length of cable left to join to the new lines.
1. Cut rear right wire harness in area -x-.
Connection part of sub-part for underbody at the rear right
2. Make sure that all fastenings on the rear right wire harness in the battery box are disconnected.
3. Loosen screws -A- on the transverse strut at the exhaust system at the rear and remove transverse strut.
Removing transverse strut at exhaust system
4. Loosen all five fastening points -A- for the sub-part for the right underbody.
Fastening points for sub-part for rear right underbody (PASM)
5. Loosen rubber sleeve in the right battery box, remove it by pushing it towards the underbody and carefully remove the entire wire harness.
Installing sub-part for underbody at the right
1. Installation is performed in reverse order.
Information
Select a place for the joint where there is enough space to join all the lines present.
Do not cut the lines too short in case they have to be laid in a different position if there is insufficient space in the area of the joint.
Information
The greatest care must be used in the individual work steps for stripping insulation from, crimping, and shrinking/insulating the electric lines.
The procedure for stripping insulation from, crimping, and shrinking/insulating the electric lines must be complied with and observed. The procedures are described in detail in the Repair kit for Cayenne harnesses NR.155-2.
Crimping samples are to be prepared before beginning work.
Information
Allocation of lines - see wiring diagram.
2. Once you have installed the sub-part, crimp the line in area -x-.
Connection part of sub-part for underbody at the rear right
2.1. Cut off lines in different lengths (due to the shrink-fit connections).
2.2. Slide shrink-fit hoses onto the lines.
2.3. Strip 10 mm of insulation off the wires.
2.4. Crimp lines using crimping sleeves and the hand crimping pliers from the repair kit for wire harnesses Nr.155-1.
2.5. Slide the shrink-fit hoses over the crimp connections and carefully shrink them using the hot-air blower with special nozzle (recommended accessories for the repair kit for harnesses) so that they are watertight.
2.6. Wrap commercially available PVC tape all around the area of the connection points.
2.7. Secure the repaired area -x- to the main wire harness with tie-wraps.
Subsequent work
1. Connect the battery. -> 2X00IN Work instructions after disconnecting the battery - section on "Connecting" 2X00IN Work instructions after disconnecting the battery