Operation CHARM: Car repair manuals for everyone.

Belt Tensioner



Removing and installing belt tensioner





Preliminary work

1. Release drive belt.
2. On Turbo
2.1. Remove left side pressure pipe.
2.2. Remove air cleaner air box.

Removing belt tensioner





Belt drive

1 - Deflection roller
2 - Hydraulic belt tensioner
3 - Fastening screws for belt tensioner
4 - Deflection roller
5 - Dual poly V-belt

1. Unscrew fastening screws -3-.

The connecting screw -arrow- must not be loosened for removing.





Belt tensioner with damper

2. Remove belt tensioner -2-.

Installing belt tensioner

Information
* When fitting the damper element/tensioner, ensure that the label can be read from outside.
* The bellows must be facing upwards.





Damper element/tensioner

* Tensioner to lever (M8) -arrow- -> Tightening torque: 32 Nm (24 ftlb.)





Belt drive

1 - Deflection roller
2 - Hydraulic belt tensioner
3 - Fastening screws for belt tensioner
4 - Deflection roller
5 - Dual poly V-belt

1. Position belt tensioner.
2. Fit the fastening screws. Use correct tightening torques.

Subsequent work

1. Fit drive belt.
2. On Turbo
2.1. Install left side pressure pipe.
2.2. Install air cleaner air box.