Operation CHARM: Car repair manuals for everyone.

Rear Door Window Glass: Service and Repair


WM 647519 Removing and installing rear side window

Technical values





Preliminary work

1. Remove C-pillar trim. => 706819 Removing and installing C-pillar trim - section on "Removing"

Removing rear side window

Removing side window





Installation position of side window

1. Unscrew fastening screws -1- and remove washer -2-. Unscrew fastening nuts -3-.





Loosening side window

2. Affix suction cups -1- to the side window. Pull out side window -2- downward in -direction of arrow-.





Removing side window

Installing rear side window

Installing side window





Installation position of side window

Information

- The removed side window can be reinstalled if there is no prior damage to the side window.

1. Affix suction cups -2- to the side window -1-. Guide side window -1- up into the B-pillar opening -direction of arrow A-.





Positioning side window

2. Press side window -1- up in -direction of arrow A- , hold it and insert it into the lower B-pillar opening -arrow B-.





Guiding side window into position

3. Slide side window -1- backwards using suction cups -arrow C- until the casing -2- engages in the C-pillar.
4. Pull the lip of the seal forward under the side window -1- using a plastic spatula.





Pulling rubber seal forward

5. Adjust side window according to door window using the specified dimensions, tolerances and torques.=> Gap dimension A: 7 mm+/-1 mm





Door window to side window

6. Coat fastening screw -1- with Loctite 243
7. Tighten fastening screw -1- and washer -2-. Tighten fastening nuts -3-. Tightening torques => Tightening torque: 9.7 Nm (7.2 ftlb.) => Tightening torque: 23 Nm (17 ftlb.)





Securing side window

Subsequent work

1. Install C-pillar trim. => 706819 Removing and installing C-pillar trim - section on "Installing"