214319 Removing and installing charge air cooler

WM 214319 Removing and installing charge air cooler

Tools





Technical values






Preliminary work

DANGER

Vehicle can fall down

- Risk of squashing or crushing
- Risk of damage to the vehicle

-> Do not place any solid objects under the raised vehicle.
-> Ensure that the lifting platform is prevented from lowering.
-> Remove solid objects before lowering the vehicle.
-> Raise the vehicle only at the jacking points provided.
-> The outer jacking points should be used primarily.

1. Remove rear wheels. Use the specified special tool socket-wrench insert P300 to avoid damaging the wheel rims => 44051900 Removing and installing wheel.
2. Remove rear apron => 635519 Removing and installing rear apron - section on "Removing".

Removing charge air cooler

1. Remove rapid-action coupling from bottom of suction hose and top of pressure hose by pulling the spring clamps on the charge air cooler.





Suction hose on bottom of charge air cooler

2. Undo two hexagon-head bolts (M8 x 16) and one M8 hexagon nut on the charge air cooler bracket in the wheel housing.





Threaded joint for charge air cooler bracket in wheel housing

3. Unscrew one hexagon-head bolt (M8 x 16) -2- , one M8 hexagon nut -1- on the charge air cooler bracket and one tapping screw at the rear side.





Threaded joint on rear side

4. Screw off two speed nuts (a/f 13) on the underside of the heat protection panel.





Speed nuts on rear heat protection panel

5. Remove charge air cooler module.

Installing charge air cooler

1. Position the charge air cooler module on two threaded bolts on the body.
2. Use two hexagon-head bolts (M8 x 16) and one M8 hexagon nut to secure the charge air cooler bracket in the wheel housing.





Threaded joint for charge air cooler bracket in wheel housing

3. Position the bracket on the rear side using one hexagon-head bolt (M8 x 16) and one M8 hexagon nut, then tighten all threaded joints. => Tightening torque: 23 Nm (17 ftlb.)





Threaded joint on rear side

4. Use two speed nuts (a/f 13) to secure the heat protection panel to the underside of the charge air cooler bracket.





Speed nuts on rear heat protection panel

5. Pre-fit the spring clamps for suction and pressure hoses on the charge air cooler.
6. Replace O-rings on suction and pressure hoses and grease them with Kluber Syntheso Glep (available from Porsche Parts Service).
7. Insert suction and pressure hoses into the rapid-action couplings on the charge air cooler. The connection must engage audibly. Pull to check that connection is secure.

Subsequent work

1. Install rear apron=> 635519 Removing and installing rear apron.
2. Mount rear wheels. Use the specified special tool socket-wrench insert P300 so as not to damage the wheel rims => 44051900 Removing and installing wheel.