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PDK Transmission - Fault Code Indicating Short To Ground

57/12 ENU 9709 9

Sep 10, 2012

The present document was valid at the time of print. A later version may
be available online

Fault Code Indicating Short Circuit to Ground, e.g. "PDK Temperature Sensor" (only for I-no. 250, PDK): Reworking Wiring Harness (57/12)





Tools

Model year: as of 2012

Information
^ Document with limited validity.

This Quick Information is valid until December 31, 2012

Vehicle Type: 911 Carrera (991)/911 Carrera S (991)

Equipment:
PDK transmission (Porsche Doppelkupplung (PDK), I-no. 250)

Concerns:
Main wiring harness - PDK sub-part

Information:
Fault finding is difficult for a fault code indicating a short circuit to ground.

Guided Fault Finding (GFF) using the PIWIS Tester will only be available at a later date.

Action Required:

Information
Until such a time as the GFF (Guided Fault Finding using PIWIS Tester) becomes available, the following procedure must be observed before performing any other work:





If one or more of the fault codes above is reported

1. Remove cover for rear underbody, see Workshop Manual --> 519419 Removing and installing cover for rear underbody - section on "Removing".





2. Check PDK sub-part of the wiring harness (-red flag-) to see if the wiring harness is touching the PDK housing.

3. If the wiring harness is touching the PDK housing, carry out the following subsequent work:

3.1 Remove sub-part for PDK:
In the Workshop Manual, see --> 97095511 Replacing sub-part for PDK - section on "Loosening"

--> Complete Steps 1 to 6.

3.2 Pull the wiring harness as far as the cable duct into the passenger compartment.

3.3 Repair any damage to the wiring harness using the cable repair kit Nr.155-1 Pos.1.

3.4 Check dimension -item a- : It should be 100 mm.





If dimension -item a- is more than 100 mm, the rubber sleeve in area -item 1- must be moved in direction of arrow as far as dimension -item a-.

3.5 Also wrap protective tape (see cable repair kit Nr.155-1 Pos.1) around the wiring harness in the area between the rubber sleeve and cable duct.

3.6 Tighten existing tie-wrap on the cable duct.

3.7 Install sub-part for PDK:
In the Workshop Manual, see --> 97095511 Replacing sub-part for PDK - section on "Fastening" and follow the instructions

--> starting with Step 2.

End of action required.

References:
--> 97095511 Replacing sub-part for PDK

991110, 991111, 991120, 991121, 991310, 991311, 991320, 991321

Model year as of 2012
C02, C36