Drive Belt: Service and Repair

Drive belt, auxiliaries

To remove
1. Raise the car.
2. CV:Remove Chassis reinforcement, front subframe, CV.
3. Fit 83 96 145 centering fixture, subframe - engine on the engine's subframe and 83 96 152 centering tool, power train with 32 025 059 Support. First remove the two long supports. Relieve the load from the engine.





4. Remove the front spoiler shield.
5. Lower the car.
6. Remove the upper section of the air cleaner.





7. Remove the lower section of the air filter.





8. Remove the engine pad.





9. Remove the power steering pipe clip from the engine mounting.
10. Remove the engine mounting from the engine.

Note
The hole for the lower bolt is slotted (some models do not have a lower bolt).





11. Relieve the tension in the belt with a 1/2" handle and remove the belt. Guide the belt behind the belt tensioner's gear. Mark the direction of rotation if the belt is to be refitted.





To fit
1. Position the belt, relieve the load on the belt tensioner and fit the belt. Start by fitting the belt on the belt tensioner.





2. Check the belt position on all pulleys.





3. Fit the engine mounting to the engine (some models do not have a lower bolt).
Tightening torque 93 Nm (69 lbf ft)





4. Fit the power steering pipe clip to the engine mounting.
5. Fit the engine pad.
Tightening torque to body: 50 Nm + 180 degrees (37 lbf ft + 180 degrees)
Tightening torque to engine mounting: 45 Nm + 90 degrees (33 lbf ft + 90 degrees)





6. Fit the lower section of the air cleaner.





7. Fit the upper section of the air cleaner.





8. Raise the car.
9. Fit the front spoiler shield.
10. Remove centering fixture.
11. CV:Fit Chassis reinforcement.
12. Lower the car.