NVG 120-NR9 - Transfer Case

Transfer Case Adapter Replacement

Removal Procedure




1. Raise the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair).
2. Remove the transfer case assembly from the vehicle. Refer to Transfer Case Assembly Replacement (Transfer Case Assembly Replacement).





Note: The transmission mount DOES NOT have to be removed to perform the following service procedure.

3. Remove the transmission mount bolts.




4. Install a transmission jack under the transmission.
5. Lift the transmission just high enough to remove the transfer case adapter.




6. Remove the transfer case adapter mounting bolts from the transmission.




7. Remove the transfer case adapter from the transmission.




8. Remove the transfer case adapter seal.

Installation Procedure




1. Install the new seal on the transfer case adapter.
2. Install the transfer adapter to the transmission.





Caution: Refer to Fastener Caution (Fastener Caution).

3. Install the transfer case adapter mounting bolts to the transmission and tighten to 47 Nm (35 ft. lbs.).




4. Lower the transmission to install the transmission mount bolts.
5. Install the transmission mount bolts and tighten to 25 Nm (18 ft. lbs.).
6. Remove the transmission jack.
7. Install the transfer case assembly to the vehicle. Refer to Transfer Case Assembly Replacement (Transfer Case Assembly Replacement).
8. Lower the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair).