Windshield Replacement

Windshield Replacement

Special Tools
- J 24402-A Glass Sealant Cold Knife Remover
- J 39032 Stationary Glass Removal Tool
- Use a urethane adhesive systems which meet GM Specification GM 3651G

Removal Procedure

1. NOTE: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

Open the hood.

2. Remove the windshield wiper arms and blades.
3. Remove the air inlet grille.
4. Remove the windshield side reveal moldings.
5. Remove the interior windshield pillar garnish moldings.
6. Remove the rearview mirror.
7. Refer to Defroster Outlet Warning.

Cover the following parts to protect from broken glass:
- Upper dash pad
- Defroster outlets and A/C outlets
- Seats and carpeting

8. Refer to Glass and Sheet Metal Handling Warning.

Using a utility knife, carefully cut the lace (1) from the sides and the top edge of the window to access the urethane adhesive bead, if equipped.







9. NOTE: Keep the cutting edge of the tool against the window.

Remove the window from the urethane adhesive.







- Leave a base of urethane approximately 2 mm (0.078 in) on the pinchweld flange.
- The only suitable lubrication is clear water.
- Use J 24402-A, J 39032, or equivalent to remove the window.

10. NOTE: Keep the cutting edge of the knife/tool against the window. Do this from inside the vehicle.

If necessary, use a long utility knife or similar tool to remove the bottom corners of the windshield from the urethane adhesive.







11. NOTE: If the retainers are cut off when removing the window (1) it will be necessary to tape the it in place.

With the an assistant, remove the windshield (1) from the vehicle.







Installation Procedure

1. Install the windshield into the opening.
2. Install the rearview mirror.
3. Install the interior windshield pillar garnish moldings.
4. Install the windshield side reveal moldings.
5. Install the air inlet grille.
6. Install the windshield wipers arms and blades.
7. Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
8. Close the hood.