Operation CHARM: Car repair manuals for everyone.

15. Control Valve Body Assembly Disassemble

CONTROL VALVE BODY ASSEMBLY DISASSEMBLE





1. Remove manual valve (202) from control solenoid valve assembly.
2. Remove wiring connector hole seal (200) for control valve body cover.
3. Carefully separate control solenoid valve assembly (201) from valve body assembly (207).
4. Remove spacer plate assembly (204).
5. Remove fluid pump pressure screen assembly (203) from spacer plate assembly.
6. Remove ball check valves (205) from valve body assembly (207).

CAUTION: VALVE SPRINGS CAN BE TIGHTLY COMPRESSED. USE CARE WHEN REMOVING RETAINERS AND PLUGS. PERSONAL INJURY COULD RESULT.





7. Remove bore plug retainer for the line 2 pressure regulator valve.
8. Remove bore plug for the line 2 pressure regulator valve.
9. Remove bore plug (O-ring) seal for the line 2 pressure regulator valve. Discard seal.
10. Remove line 2 pressure regulator valve spring.
11. Remove line 2 pressure regulator valve.





IMPORTANT: Position control valve body assembly on a clean surface during disassembly.

12. Remove spring seat for primary limit valve.
13. Remove primary limit valve spring.
14. Remove primary limit valve.





15. Remove spring seat for actuator feed limit valve.
16. Remove spring for actuator feed limit valve.
17. Remove actuator feed limit valve.





18. Remove spring seat for line limit valve.
19. Remove line limit valve spring.
20. Remove line limit valve.





21. Remove spring seat for the torque converter clutch (TCC) control valve.
22. Remove TCC control valve spring.
23. Remove TCC control valve.





24. Remove bore plug retainer for forward and reverse clutch valve.
25. Remove bore plug for forward and reverse clutch valve.
26. Remove bore plug (O-ring) seal for forward and reverse clutch valve. Discard seal.
27. Remove spring for the forward and reverse clutch valve.
28. Remove forward and reverse clutch valve.
29. Remove bore plug retainer for line 1 pressure regulator valve.





30. Remove bore plug for the line 1 pressure regulator valve.
31. Remove bore plug (O-ring) seal for line 1 pressure regulator valve. Discard seal.
32. Remove line I pressure regulator valve spring.
33. Remove line I pressure regulator valve.





34. Remove variable ratio control valve lever assembly.
35. Remove spring for variable ratio control valve.





36. Remove bore plug retainer for the TCC regulator valve.
37. Remove bore plug for TCC regulator valve.
38. Remove bore plug (O-ring) seal for the TCC regulator valve. Discard seal.
39. Remove TCC regulator valve.
40. Remove spring for TCC regulator apply valve.





41. Remove control solenoid valve locator pin.
42. Remove clutch boost valve spring.
43. Remove clutch boost valve.