Input Shaft Assemble

INPUT SHAFT ASSEMBLY

^ TOOLS REQUIRED
- J 24433 Press Tube

ASSEMBLY





IMPORTANT: Lubricate all components with transaxle fluid before installation.

IMPORTANT: The machined surface faces the needle thrust bearing.

1. Install the 5th gear using Press Tube J24433 and a hydraulic press.





2. Install thrust bearing (2).
3. Install caged needle bearings (1).





4. Install 3rd gear (4).
5. Install 3rd gear blocking ring (3).
6. Install thrust bearing (2).

IMPORTANT: Use a new thrust washer (1).

7. Install a new thrust washer.





IMPORTANT: The machined surface of the synchronizer faces thrust washer.

IMPORTANT: Make sure to align slots in synchronizer with gear blocking ring tabs.

8. Install the 3rd/4th synchronizer using Press Tube J24433 and a hydraulic press.





IMPORTANT: Make sure the oil hole on bearing bushing is 90° from oil hole in shaft.

9. Install bearing bushing using an appropriate tool and a hydraulic press.





10. Install 4th gear blocking ring (5).
11. Install caged needle bearing (4).
12. Install 4th gear (3).

IMPORTANT: The pocketed side of thrust bearing (2) faces the thrust washer.

13. Install thrust bearing (2).
14. Install thrust washer (1).