Windshield: Service and Repair

Windshield Replacement


Tools Required
* J 24402-A Glass Sealant Cold Knife Remover
* J 39032 Stationary Glass Removal Tool
* Urethane Adhesive Kit GM P/N 12346392 or Equivalent
* Isopropyl Alcohol or Equivalent
* Cartridge-type Caulking Gun
* Commercial-type Utility Knife
* Razor Blade Scraper
* Suction Cups
* Plastic Paddle



Removal Procedure


Important: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.


1. Open the hood.
2. Remove the windshield wiper arms and blades. Refer to Wiper Arm Replacement in Wipers/Washer Systems.
3. Remove the air inlet grille. Refer to Air Inlet Grille Panel Replacement (Service and Repair) in Body Front End.
4. Remove the windshield frame appliques. Refer to Applique Replacement - Windshield Frame (Applique Replacement - Windshield Frame) and Panel Applique Replacement - Roof Front () in Exterior Trim.
5. Remove the interior windshield pillar garnish molding. Refer to Windshield Upper Garnish Molding Replacement (Windshield Upper Garnish Molding Replacement) in Interior Trim.
6. Remove the rearview mirror. Refer to Rearview Mirror Replacement (Rearview Mirror Replacement) .

Caution: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.





7. Cover the following parts to protect from broken glass:

* Upper dash pad
* Defroster outlets and A/C outlets
* Seats and carpeting






Caution: When working with any type of glass or sheet metal with exposed or rough edges, wear approved safety glasses and gloves in order to reduce the chance of personal injury.

8. Remove the lower windshield supports (1) from the cowl panel, if equipped.





Important: Keep the cutting edge of the tool against the window.


9. This will allow the urethane adhesive to be separated from the window.

* Leave a base of urethane on the pinchweld flange.
* The only suitable lubrication is clear water.
* Use the J 24402-A , J 39032 or equivalent in order to remove the window.





10. Remove the bottom of the window from the urethane adhesive using a long utility knife or similar tool. Keep the cutting edge of the utility knife against the glass. Do this from inside the vehicle.




11. Remove the windshield (1) from the vehicle with the aid of an assistant (2).



Installation Procedure





1. Install a stationary window into the opening. Refer to Urethane Adhesive Installation of Stationary Windows (Urethane Adhesive Installation of Stationary Windows) .
2. Install the rearview mirror. Refer to Rearview Mirror Replacement (Rearview Mirror Replacement) .
3. Install the interior windshield pillar garnish molding. Refer to Windshield Upper Garnish Molding Replacement (Windshield Upper Garnish Molding Replacement) in Interior Trim.
4. Install the windshield frame appliques. Refer to Applique Replacement - Windshield Frame (Applique Replacement - Windshield Frame) and Panel Applique Replacement - Roof Front () in Exterior Trim.
5. Install the air inlet grille. Refer to Air Inlet Grille Panel Replacement (Service and Repair) in Body Front End.
6. Install the windshield wipers arms and blades. Refer to Wiper Arm Replacement in Wipers/Washer Systems.
7. Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
8. Close the hood.