Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Intake Manifold and Spacer Assembly Removal
3. Coolant Bridge Removal
4. Exhaust Manifold Removal
5. Crankcase Vent Housing Removal
6. Drive Belt Tensioner Removal
7. Crankshaft Balancer Removal
8. Timing Belt Front Cover Removal
9. Camshaft Cover Removal
10. Timing Belt Removal
11. Camshaft Drive Sprocket Removal
12. Timing Belt Tensioner Pulley Removal
13. Water Pump Removal
14. Timing Belt Rear Cover Removal
15. Thermostat Removal
16. Oil Filter Housing Removal
17. Camshaft Removal
18. Engine Oil Cooler Removal
19. Oil Pan Removal
20. Oil Pickup Tube Removal
21. Cylinder Head Removal
22. Oil Pump Removal
23. Crankshaft Rear Oil Seal Removal
24. Crankshaft and Bearing Removal
25. Piston, Connecting Rod, and Bearing Removal
26. Engine Block Clean and Inspect
27. Cylinder Boring and Honing
28. Crankshaft and Bearing Clean and Inspect
29. Piston and Connecting Rod Disassemble
30. Piston, Connecting Rod, and Bearing Clean and Inspect
31. Piston Selection
32. Piston and Connecting Rod Assemble
33. Camshaft and Bearings Clean and Inspect
34. Cylinder Head Disassemble
35. Cylinder Head Clean and Inspect
36. Valve and Valve Seat Grinding
37. Cylinder Head Assemble
38. Oil Pump Disassemble
39. Oil Pump Inspection
40. Oil Pump Assemble
41. Service Prior to Assembly
42. Crankshaft Bearing Selection
43. Crankshaft and Bearing Installation
44. Crankshaft Rear Oil Seal Installation
45. Piston, Connecting Rod, and Bearing Installation
46. Cylinder Head Installation
47. Camshaft Installation
48. Oil Filter Housing Installation
49. Oil Pickup Tube Installation
50. Oil Pump Installation
51. Oil Pan Installation
52. Engine Oil Cooler Installation
53. Thermostat Installation
54. Timing Belt Rear Cover Installation
55. Water Pump Installation
56. Timing Belt Tensioner Pulley Installation
57. Camshaft Drive Sprocket Installation
58. Camshaft Cover Installation
59. Ignition Module Installation
60. Timing Belt Installation
61. Crankshaft Balancer Installation
62. Timing Belt Front Cover Installation
63. Drive Belt Tensioner Installation
64. Crankcase Vent Housing Installation
65. Exhaust Manifold Installation
66. Coolant Bridge Installation
67. Intake Manifold and Spacer Assembly Installation
68. Engine Prelubing
69. Thread Repair