Secondary Fuel Pump Module

TOOLS REQUIRED
^ SA9156E Fuel Tank Lock Ring Remover

REMOVAL

CAUTION: WHENEVER FUEL LINE FITTINGS ARE LOOSENED OR REMOVED, WRAP A SHOP CLOTH AROUND THE FITTING AND HAVE AN APPROVED CONTAINER AVAILABLE TO COLLECT ANY FUEL.

NOTE: Clean all fuel pipe and hose connections and surrounding areas before disassembling to avoid possible contamination of the fuel system. Spray the fuel pump module cam-lock ring tang with penetrating oil prior to attempting removal.




1. Remove fuel tank.




2. Discard fuel line from secondary fuel pump module.
3. Disconnect EVAP vent line from secondary fuel pump module.




4. Disconnect fuel level sender and fuel tank pressure sensor electrical connectors.

NOTE: To prevent retainer damage, do not attempt to remove the retainer with a 12 in. or shorter ratchet/breaker bar. Operation should be a smooth one hand operation while holding onto the lock ring.




5. Use the Fuel Tank Lock Ring Remover SA9156E and remove the fuel pump module retaining ring. A 1/2 in. breaker bar (approximately 18 in. long) will easily loosen and remove the lock ring.

NOTE: To prevent bending of sending unit float arm during removal, lift the pump module up slightly to disengage the orientation tabs in the fuel tank and rotate the module 45°.




6. Remove secondary fuel pump module.

IMPORTANT: Always replace fuel pump module-to-tank seal (H-ring) when fuel pump module is removed.

7. Discard fuel pump module-to-tank seal.
8. If fuel level sending unit is not being replaced as well, remove fuel level sender.

INSTALLATION




1. Install fuel level sending unit into new fuel pump.
2. Insert new secondary fuel pump module with level sender and new fuel pump-to-tank seal. Ensure orientation tabs are aligned.
3. Use Fuel Tank Lock Ring Remover SA9156E to install fuel pump lock ring.

IMPORTANT: New fuel line quick connect retainers must be used.

4. Connect the fuel lines and wiring harness to secondary fuel pump module.
5. Install fuel tank.