Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Lift Bracket Removal
3. Engine Flywheel Removal
4. Throttle Body Assembly Removal
5. Intake Manifold Removal
6. Fuel Rail and Injectors Removal
7. Crankshaft Balancer Removal
8. Timing Belt Cover Removal
9. Engine Front Mount Bracket Removal
10. Timing Belt Removal
11. Timing Belt Tensioner Removal
12. Timing Belt Idler Pulley Removal
13. Timing Belt Drive Sprocket Removal
14. Water Pump Removal
15. Engine Coolant Crossover Pipe Removal
16. Valve Rocker Arm Cover Removal - Left
17. Valve Rocker Arm Cover Removal - Right
18. Valve Rocker Arm and Shaft Removal
19. Camshaft Removal - Left
20. Camshaft Removal - Right
21. Cylinder Head Removal - Left
22. Cylinder Head Removal - Right
23. Fuel Injection Manifold Removal - Left
24. Fuel Injection Manifold Removal - Right
25. Oil Pan Removal
26. Oil Pump Suction Pipe and Screen Assembly Removal
27. Oil Flow Control Module Removal
29. Oil Pump Removal
30. Crankshaft Rear Oil Seal and Housing Removal
31. Piston, Connecting Rod, and Bearing Removal
32. Crankshaft and Bearing Removal
33. Engine Block Plug Removal
34. Engine Block Clean and Inspect
35. Cylinder Boring and Honing
36. Crankshaft and Bearing Clean and Inspect
37. Crankshaft Balancer Clean and Inspect
38. Piston and Connecting Rod Disassemble
39. Piston, Connecting Rod, and Bearing Clean and Inspect
40. Piston and Connecting Rod Assemble
41. Camshafts Clean and Inspect
42. Camshaft Timing Drive Components Clean and Inspect
43. Valve Rocker Arm and Shaft Clean and Inspect
44. Hydraulic Valve Lash Adjuster Clean and Inspect
45. Cylinder Head Disassemble
46. Cylinder Head Clean and Inspect
47. Valve Guide Reaming, and Valve and Seat Grinding
48. Cylinder Head Assemble
49. Oil Pump Disassemble
50. Oil Pump Clean and Inspect
51. Oil Pump Assemble
52. Oil Flow Control Module Clean and Inspect
53. Valve Rocker Arm Cover Clean and Inspect
54. Oil Pan Clean and Inspect
55. Intake Manifold Clean and Inspect
56. Water Pump Clean and Inspect
57. Service Prior to Assembly
58. Engine Prelubing
59. Engine Block Plug Installation
60. Crankshaft and Bearing Installation
61. Piston, Connecting Rod, and Bearing Installation
62. Crankshaft Rear Oil Seal and Housing Installation
63. Crankshaft Front Oil Seal Installation
64. Oil Pump Installation
65. Timing Belt Drive Sprocket Installation
66. Oil Flow Control Module Installation
67. Crankshaft Oil Deflector Installation
68. Oil Pump Suction Pipe and Screen Assembly Installation
69. Oil Pan Installation
70. Fuel Injection Manifold Installation - Left
71. Fuel Injection Manifold Installation - Right
72. Cylinder Head Installation - Left
73. Cylinder Head Installation - Right
74. Camshaft Installation - Left
75. Camshaft Installation - Right
76. Valve Rocker Arm and Shaft Installation
77. Water Pump Installation
78. Timing Belt Idler Pulley Installation
79. Timing Belt Tensioner Installation
80. Timing Belt Installation
81. Engine Front Mount Bracket Installation
82. Timing Belt Cover Installation
83. Crankshaft Balancer Installation
84. Valve Clearance Adjustment
85. Valve Rocker Arm Cover Installation - Left
86. Valve Rocker Arm Cover Installation - Right
87. Engine Coolant Crossover Pipe Installation
88. Fuel Rail and Injectors Installation
89. Intake Manifold Installation
90. Throttle Body Assembly Installation
91. Engine Flywheel Installation
92. Engine Lift Bracket Installation