Operation CHARM: Car repair manuals for everyone.

48. Cylinder Head Assemble

Cylinder Head Assemble

^ Tools Required
- EN 46336 Valve Guide Seal Installer
- EN 46353 Valve Spring Compressor Attachment -Head Off-Vehicle
- SA9124E Regulator Valve Remover/Replacer

Important: If using the components again, return the components to their original location and position.





1. Install the seats (202).
2. Lubricate the valve stem oil seals (203) with clean engine oil.





Important: Intake and exhaust seals are NOT interchangeable.

3. Use the EN 46336 in order to install the valve stem oil seals onto the guides. Intake valve seals have a white spring (1). Exhaust valve seals have a black spring (2).





4. Install the valves (222), springs (204) and caps (205).





5. Use the SA9124E (2) and the EN 46353 (1) in order to compress the valve spring.
6. Install the valve stem keys and remove the SA9124E (2) and EN 46353 (1).





7. Using a plastic-faced hammer, lightly tap the end of each valve stem 2-3 times to ensure proper seating of the valve and keys.