64. 2ND Clutch Assemble

2nd Clutch Assemble

- Tools Required
- J 21420-2 Plate
- J 23327 Spring Compressor
- J 28585 Snap Ring Remover
- J 45124 Adjustable Bridge





1. Note these items during assembly:
- Clean all parts thoroughly and dry them.

Caution: When you use compressed air in order to clear fluid passages and to dry parts, always aim the air pressure away from face and eyes. Always wear adequate eye protection in order to avoid injury from dirt and debris that may adhere to parts.

- Use compressed air to clear all passages.
- Apply automatic transmission fluid to all O-ring seals before assembly.
- Soak all clutch fiber plates thoroughly in automatic transmission fluid for a minimum of 30 minutes.

2. Install NEW O-ring seals in the 2nd clutch piston (746) as follows:
2.1. Install the inner groove, 2nd clutch inner O-ring seal (748).
2.2. Install the outer groove, 2nd clutch outer O-ring seal (747).





3. Install the 2nd clutch piston (746) into the 2nd clutch housing (749) by applying hand pressure and rotating the 2nd clutch piston assembly. Ensure proper seating. Do not pinch the O-ring seal by installing the piston with excessive force.





4. Install the 2nd clutch piston return spring (745).
5. Install the 2nd clutch piston return spring, retainer cap (744).
6. Install the 2nd clutch piston, return spring, retainer cap, 42 mm retaining ring (743) on top of the retainer cap (744).






Important: Ensure that J 45124 is adjusted to have full contact with the 2nd clutch piston return spring retainer cap (744).
Do not place the end of the special tool over an area of the return spring retainer cap that is unsupported by the clutch piston return spring.

7. Install the J 23327 (1),J 45124 (2) and J 21420-2 (3) on the 2nd clutch housing assembly (756).





8. Compress the 2nd clutch piston return spring (745).





9. Install the 42 mm, 2nd clutch piston, return spring, retainer cap, retaining ring (743).
10. Remove the tools.