Fuel Tank Module Replacement - Secondary

FUEL TANK MODULE REPLACEMENT - SECONDARY

TOOLS REQUIRED
SA9156E Fuel Tank Lock Ring Remover

REMOVAL PROCEDURE
1. Remove the fuel tank.

CAUTION: Whenever fuel line fittings are loosened or removed, wrap a shop cloth around the fitting and have an approved container available to collect any fuel.

NOTE: Clean all fuel pipe and hose connections and surrounding areas before disassembling to avoid possible contamination of the fuel system. Spray the fuel pump module cam-lock ring tang with penetrating oil prior to attempting removal.

2. Disconnect the evaporative emission (EVAP) vent line quick connect.




3. Use the SA9156E and remove the fuel pump module retaining ring.

NOTE: To prevent retainer damage, do not attempt to remove the retainer with a 12 in. or shorter ratchet/breaker bar.




4. Disconnect the secondary level sensor electrical connector.
5. Disconnect the suction port attaching tube by pressing down on the tab (1).
6. Remove the secondary fuel pump module.

NOTE: To prevent bending of the sending unit float arm during removal, lift the pump module up slightly to disengage the orientation tabs in the tank and rotate the module 45 degrees.

7. Discard the fuel pump module-to-tank seal.

IMPORTANT: Always replace the fuel pump module-to-tank seal, O-ring, when the fuel pump module is removed.

8. If the fuel level sending unit is being replaced as well, remove the fuel level sender.

INSTALLATION PROCEDURE




1. If the fuel level sending unit is being replaced, install the fuel level sending unit into the new fuel pump.




2. Connect the suction port (1).
3. Insert the new secondary fuel pump module with the level sender and new fuel pump-to-tank seal. Ensure the orientation tabs are aligned.
4. Use the SA9156E to install the fuel pump lock ring.
5. Connect the EVAP line quick connect.
6. Install the fuel tank.