Output Shaft Disassemble

Output Shaft Disassemble

^ Tools Required
- J 36513 Gear and Bearing Separator Plate
- J 44378 Press Adapter (all shafts)





1. Press off the 4th driven gear using the J 36513 (2) and the J 44378 (1).

Important: The 4th driven gear is a very tight press.






2. Remove the 3rd driven gear using the J 36513 (2) and the J 44378 (1).

Important: The 3rd driven gear is a very tight press.






3. Remove the 5th gear (1) and the two caged needle bearings (2).





4. Remove the bearing collar using the J 36513 (2), under the reverse gear, the J 44378 (1), and a hydraulic press.

Important: Do not contact the thrust washer under the reverse gear.






5. Remove the following components as an assembly:
1. The bearing collar (1)
2. The 5th gear blocking ring (2)
3. The 5th/Reverse synchronizer assembly (3)
4. The reverse blocking ring (4)
5. The reverse gear (5)
6. The caged needle bearing (6)





6. Remove the collar and the thrust washer using the J 44378 (1), the J 36513 (2), and a hydraulic press.

Important: Ensure that the J 36513 is not making contact with the pinion gear before pressing off the collar and thrust washer.