42. Transfer Case Input Gear Assembly Overhaul

Transfer Case Input Gear Assembly Overhaul

^ Tools Required
- DT 46509 Tube Style Driver
- J 22912-01 Split Plate Bearing Remover
- SA9211T-2 Bearing Puller
- DT 46424 Bearing Puller

Removal Procedure





1. Inspect the bearing for wear and rough rotation. If the bearing is OK, removal is not necessary.
2. Place a shaft protector (3) between transfer output shaft (913) and DT 46424 (1) in order to prevent damaging the shaft.
3. Using DT 46424 (1), J 22912-01 (2), and the shaft protector (3), remove the transfer case input gear with shaft front bearing (914) from the transfer case input gear assembly (913).

Installation Procedure





1. Using DT 46509 and a hydraulic press, install the transfer case input gear with shaft 22 x 76 x 19 mm front bearing (914) onto the transfer case input gear with shaft (913). Ensure the bearing is properly seated on the shaft.
2. Inspect and adjust the transfer case input gear with shaft installed height as necessary. Refer to Transfer Case Input Gear Installed Height Measurement.