Rear

160Wheel Drive Shaft Replacement - Rear

- Tools Required
- J 45341 Rear Wheel Drive Shaft Removal Tool
- SA91112T Axle Seal Protector
- SA9173G Slide Hammer

Removal Procedure





1. Raise and support the vehicle.
2. Remove the tire and wheel assembly.
3. Remove and discard the wheel drive shaft spindle nut.





4. While holding the stabilizer link with a wrench, remove the stabilizer link-to-lower control arm nut.
5. Disconnect the link from the control arm.





6. Place a stand under the lower control arm and support the control arm.





7. Remove the lower shock absorber mounting bolt and nut.





8. Remove the toe link nut, bolt, and washer.





9. Loosen, but do not remove, the lower suspension jounce bumper nut.





10. Remove the lower control arm-to-suspension knuckle bolt and nut.






Important: Relieve spring tension slowly in order to avoid sudden release of the coil spring.

11. Slowly lower support stand until coil spring tension is relieved and remove coil spring.





12. Loosen, but do not remove, the upper control arm-to-suspension knuckle nut.






Important: Support the wheel drive shaft while it is disengaged from the wheel hub and bearing assembly in order to avoid damaging the wheel drive shaft seals.

13. Place a block of wood against the wheel drive shaft spindle and tap with a hammer to release the spindle from the wheel hub and bearing assembly.





14. Rotate the suspension knuckle upward and secure with heavy mechanics wire, or equivalent.





15. Assemble the J 45341 and the SA9173G to the wheel drive shaft inner tripot joint.
16. Disengage the tripot joint from the rear drive module (RDM).
17. Remove the wheel drive shaft from the vehicle.





18. Remove and discard the wheel drive shaft retaining ring.

Installation Procedure





1. Install a new wheel drive shaft retaining ring to the inner tripot joint.





2. Install the SA91112T to the wheel drive shaft oil seal.
3. Align the splines of the inner tripot joint to the output shaft of the RDM.





4. Install the wheel drive shaft to the output shaft:
- Guide the wheel drive shaft tripot joint squarely onto the output shaft.
- After the splined end of the wheel drive shaft passes the oil seal, remove the SA91112T from the oil seal.
- Firmly engage the wheel drive shaft to the output shaft.
- Ensure that the tripot joint is fully seated on the output shaft by grasping the tripot joint and attempting to pull free of the output shaft.
- Ensure that the tripot slinger does not become damaged.





5. Rotate the suspension knuckle downward while simultaneously guiding the constant velocity (CV) joint spindle to the wheel hub and bearing assembly of the suspension knuckle.
6. Hand install a new wheel drive shaft spindle nut.





7. Position the insulators to the coil spring and align the ends of the coil spring with the abutments of the insulators.





8. Secure each of the insulators to the coil spring using 2 plastic tie straps positioned 180 degrees apart and through the reliefs molded into the insulators.
9. Cut off any excess length of the tie straps.
10. Position the coil spring assembly to the lower control arm.





11. Position a support stand under the lower control arm.
12. Carefully raise the lower control arm while simultaneously guiding the coil spring assembly into the rear suspension cradle.





13. Position the suspension knuckle to the lower control arm.

Notice: Refer to Fastener Notice in Cautions and Notices.

Important: Ensure that the hex head of the suspension knuckle bolt faces the rear of the vehicle.

14. Install the lower control arm-to-suspension knuckle bolt and nut.
- Tighten the bolt and nut to 160 Nm (118 ft. lbs.).





15. Tighten the upper control arm-to-suspension knuckle bolt and nut.
- Tighten the bolt and nut to 135 Nm (100 ft. lbs.).





16. Install the lower shock absorber mounting bolt and nut.
- Tighten the bolt and nut to 110 Nm (81 ft. lbs.).
17. Slowly lower and remove the support stand.
18. Tighten the lower jounce bumper nut.
- Tighten the nut to 63 Nm (46 ft. lbs.).





19. Position the rear toe link to the suspension knuckle.
20. Install the washer, bolt, and nut to the suspension knuckle and the toe link assembly.
- Tighten the bolt and nut to 110 Nm (81 ft. lbs.).





21. Position the stabilizer bar link to the lower control arm.
22. Install the nut to the stabilizer bar link.
23. While holding the stabilizer bar link stationary with a wrench, tighten the nut.
- Tighten the nut to 15 Nm (11 ft. lbs.).
24. Tighten the wheel drive shaft spindle nut.
- Tighten the nut to 205 Nm (151 ft. lbs.).
25. Install the tire and wheel assembly.
26. Lower the vehicle.