Evaporator Case: Service and Repair

Air Conditioning (A/C) Evaporator Case Assembly Replacement

Removal Procedure




1. Remove the HVAC module. Refer to Air Conditioning and Heater Module Assembly Replacement (Air Conditioning and Heater Module Assembly Replacement).




2. Remove the heater core cover screws from the evaporator case assembly.
3. Remove the heater core cover from the evaporator case assembly.




4. Remove the heater core from the HVAC module.




5. Remove the evaporator case assembly screws from the blower case assembly.
6. Remove the evaporator case assembly from the blower case assembly.

Installation Procedure




1. Install evaporator case assembly to the blower case assembly.

Caution: Refer to Fastener Caution (Fastener Caution).

2. Install evaporator case assembly screws to the blower case assembly.

Tighten the screws to 1.5 Nm (13 lb in).




3. Install heater core to the HVAC module.




4. Install heater core cover.
5. Install heater core cover screws.

Tighten the screws to 1.5 Nm (13 lb in).




6. Install the HVAC module. Refer to Air Conditioning and Heater Module Assembly Replacement (Air Conditioning and Heater Module Assembly Replacement).