Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

CYLINDER HEAD BOLTS



Cylinder Head Bolt
First pass 30 Nm (22 lb ft)
Final pass 155 degrees

CYLINDER HEAD BOLT RE-USABILITY

Notice: Do not use any sealing material. Always use new cylinder head bolts.

CYLINDER HEAD SURFACE VARIATION

CYLINDER HEAD

Surface Flatness - Block Deck
Longitude 0.050 mm (0.002 in)
Overall 0.1 mm (0.004 in)
Transverse 0.030 mm (0.0012 in)

CYLINDER BLOCK

Cylinder Head Deck Surface Flatness
Longitude 0.050 mm (0.002 in)
Overall 0.08 mm (0.0031 in)
Transverse 0.030 mm (0.0012 in)

INTAKE MANIFOLD



Intake Manifold to Cylinder Head Bolt 10 Nm (89 lb in)
Intake Manifold to Cylinder Head Nut 10 Nm (89 lb in)
Intake Manifold to Cylinder Head Stud 6 Nm (53 lb in)

CAMSHAFT BEARING CAP

Camshaft Cap Bolt 10 Nm (89 lb in)

EXHAUST MANIFOLD





Exhaust Manifold to Cylinder Head Nut - 2 passes 14 Nm (124 lb in)