Fluid Reservoir

Fig. 5 Master Cylinder Reservoir Spring Pin Removal:

Fig. 6 Removing Reservoir & O-rings From Cylinder Body:

1. Remove master cylinder from vehicle as described under MASTER CYLINDER. Service and Repair
2. Wipe reservoir cap clean, remove cap and inspect reservoir cap and diaphragm for cuts, nicks or deformation. Replace damaged parts as necessary.
3. Drain brake fluid from reservoir.
4. On models equipped with anti-lock brakes, remove modulator and motor pack from master cylinder. Refer to Antilock Brake System. Antilock Brakes / Traction Control Systems
5. Remove brake fluid level sensor.
6. Place master cylinder in vice. Do not clamp on master cylinder body.
7. Drive out spring pins using a 1/8 inch punch, Fig. 5.
8. Pull reservoir out of cylinder body, then remove O-rings from grooves in reservoir bayonets, Fig. 6.
9. Clean reservoir with clean denatured alcohol and inspect reservoir for cracks or deformation. Replace reservoir if damaged.
10. Reverse procedure to install using new O-rings.