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Instrument Panel - Rattles and Squeaks

BULLETIN NO.: 95-T-32

ISSUE DATE: June, 1995

GROUP/SEQ. NO.: Body-06

CORPORATION NO.: 588305

SUBJECT:
Rattles and Squeaks in Instrument Panel
(Install I/P Cover Upper Brackets)

MODELS AFFECTED:
1991-1993 Saturns

CONDITION:
Some customers may comment about rattles and squeaks in instrument panel.

CAUSE:
Instrument panel retainers may have been over-torqued, or aligning tabs have caused location points to crack or break when installing I/P upper trim panel.

CORRECTION:
Install I/P Cover Upper Bracket.

PROCEDURE





1. Remove I/P bolt caps by carefully prying with a small flat head screwdriver.

2. Remove lip upper trim panel screws.





3. Use a screwdriver to lift I/P upper trim panel to disengage clips at rear edge.

4. Pull I/P upper trim panel rearward, out of clips at the bottom of windshield and remove.





5. Remove I/P lower pad assembly trim bolts from rear of instrument panel.





6. Using a hacksaw, cut off the right and left locator pins from the I/P upper trim panel.





7. Using a hacksaw blade, cut off the right and left side top surfaces of the I/P lower pad assembly attachment brackets. Make sure to cut at cut-line locations shown.

IMPORTANT:
Vacuum all shavings left from cutting off top surfaces of attachment brackets on I/P lower pad assembly.





8. Install I/P cover upper brackets (P/N 21038348-right side, P/N 21038347-left side) and tighten bolts. Torque after verifying alignment to I/P upper trim panel.

Torque: 6 N.m (53 in-lbs)





9. Install I/P upper trim panel by inserting into clips at windshield and snapping rear of panel into position.





10. Install I/P upper trim panel screws.

Torque: 2.5 N.m (22 in-lbs)

11. Install I/P bolt caps.

IMPORTANT:
For 1992-1993 vehicles, screw caps are interchangeable.

PARTS REQUIREMENTS:

21038347 Bracket-I/P Cover Upper - Left
21038348 Bracket-I/P Cover Upper - Right

CLAIM INFORMATION:





To receive credit for this repair during the warranty coverage period, submit a claim through the Saturn Dealer System as shown.