Sunroof Glass and Seal - Revised R&R Procedures
BULLETIN NO.: 95-T-38ISSUE DATE: September, 1995
GROUP/SEQ. NO.: Body-08
CORPORATION NO.: 581605
SUBJECT:
Service Manual Update for Sunroof Glass and Sunroof Glass Seal Removal and Installation Procedures
MODELS AFFECTED:
1996 Saturns equipped with power sunroof
PURPOSE:
This bulletin provides the "Sunroof Glass" and "Sunroof Glass Seal" removal and installation procedures, which were not included in the initial printing of the "1996 Body/Repair Service Manual."
SUNROOF GLASS
REMOVAL
1. Power the sunroof to the VENT position.
2. Remove screws attaching sunroof glass to guide assemblies, lift glass out of roof opening.
NOTICE:
Do not cycle sunroof to fully closed position without glass being installed or damage to guide assemblies will occur.
INSTALLATION
1. Position sunroof glass onto guide assemblies and align mounting holes.
2. Apply Loctite(R) Threadlocker 222 (or equivalent) to sunroof glass attaching screws and install. Do not tighten sunroof glass attaching screws at this time.
3. With sunroof in CLOSED position, adjust sunroof glass to 1 mm (0.04 in.) below roof surface at front of glass and 1 mm (0.04 in.) above roof surface at rear of glass. Tighten sunroof glass attaching screws.
Torque: 3 N.m (35 in-lbs)
SUNROOF GLASS SEAL
REMOVAL
1. Power the sunroof to the VENT position.
2. Remove screws attaching sunroof glass to guide assemblies, lift glass out of roof opening.
NOTICE:
Do not cycle sunroof to fully closed position without glass being installed or damage to guide assemblies will occur.
3. Remove sunroof glass seal by pulling it off of sunroof glass, starting at splice joint.
INSTALLATION
1. Starting at rear center of sunroof glass, begin installing seal by pushing it onto edge of glass panel and gently pulling on it while installing.
2. Approximately 102 mm (4 in.) prior to completing installation, lay the end of the seal over top of the beginning of the seal. Cut the seal so there is an extra 3.18 mm (1/8 in.) of seal past the point where the seal lines up with the beginning of the seal.
3. Apply Loctite(R) 410 PRISM Toughened Instant Adhesive (or equivalent) to splice joint area where two ends of seal meet.
4. With the approximately 102 mm (4 in.) of seal unattached, push two ends of seal together at glue joint.
5. Install remainder of seal by pushing seal onto edge of sunroof glass. The 3.18 mm (1/8 in.) of extra seal material should provide a tight seal at splice joint.
6. Position sunroof glass onto guide assemblies and align mounting holes.
7. Apply Loctite(R) Threadlocker 222 (or equivalent) to sunroof glass attaching screws and install. Do not tighten sunroof glass attaching screws at this time.
8. With sunroof in CLOSED position, adjust sunroof glass to 1 mm (0.04 in.) below roof surface at front of glass and 1 mm (0.04 in.) above roof surface at rear of glass. Tighten sunroof glass attaching screws.
Torque: 3 N.m (35 in-lbs)