Installation

INSTALLATION





1. Install heater core.

CAUTION: Be careful not to damage heater core pipe seal when installing pipes through cowl. Lubricate pipes with petroleum jelly.

2. Install lower heater core retainer and screw.





3. Install lower heater core cover and screws.

Torque
^ Screws 1.7 Nm (15 lb in)





4. Install heater core side cover and screw.

Torque
^ Screws1.7 Nm (15 lb in)





5. Push temperature cable over pin and snap temperature cable hold down clip over temperature cable holder.





6. Install heater duct by carefully sliding in sideways and up into position.

CAUTION: Take care not to damage rear floor heater duct seal.

7. Install screws and clips on lower heater duct.

Torque
^ Screws 1.7 Nm (15 lb in)





8. Install left and right lower trim panel extensions by inserting hinges into console openings. Then rotate closed and push in at dual lock locations.





9. Install I/P lower closeout panel by inserting bottom clip into module heater duct and rotating upward to snap in top clip.

WARNING: MAKE SURE VEHICLE IS PROPERLY SUPPORTED AND SQUARELY POSITIONED. TO HELP AVOID PERSONAL INJURY WHEN A VEHICLE IS ON A HOIST, PROVIDE ADDITIONAL SUPPORT FOR THE VEHICLE ON THE OPPOSITE END FROM WHICH COMPONENTS ARE BEING REMOVED.

10. Raise vehicle.

CAUTION: Be careful not to push hoses onto heater core so far that foam seal is unseated.





11. Install hose and clamp on heater core outlet. Position clamp at a 7-8 o'clock position.





12. Install hose and clamp on heater core inlet. Position clamp at a 6 o'clock position.
13. Fill and pressure test the cooling system.
14. Connect negative battery cable.